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Old 04-23-2009, 02:43 AM   #1
Qingdao   Qingdao is offline
 
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XR200 barrel

Haven't been on this site for a while, but I floated a valve in my LB200-2 (buggered it up good). Anyways it gives me an excuse to do all the things I wanted to do.

I got plans for a 32mm flat slide carb, XR200 jug, and a Wiseco 10:1 piston. NO MORE P FOOT'N AROUND.

BTW: there is a red line on the tack. Apparently they put it there so you know when you should get off the throttle. I was un-aware of this fact when I broke my exhaust valve. :twisted:
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Old 04-23-2009, 03:53 AM   #2
SpudRider   SpudRider is offline
 
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Re: XR200 barrel

Quote:
Originally Posted by Qingdao
Haven't been on this site for a while, but I floated a valve in my LB200-2 (buggered it up good)...BTW: there is a red line on the tack. Apparently they put it there so you know when you should get off the throttle. I was un-aware of this fact when I broke my exhaust valve. :twisted:
So that's the purpose for the red line! Thank you! :roll:

Spud
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
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1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-23-2009, 08:49 AM   #3
katoranger   katoranger is offline
 
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Make sure to take pics and give details.

Allen
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Old 04-23-2009, 02:18 PM   #4
SpudRider   SpudRider is offline
 
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Re: XR200 barrel

Quote:
Originally Posted by Qingdao
...I got plans for a 32mm flat slide carb, XR200 jug, and a Wiseco 10:1 piston...
That sounds like a fun, interesting project. Please do take photos and post them. I have learned very much from the polite, helpful members of these forums.

Spud
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-24-2009, 03:46 AM   #5
Qingdao   Qingdao is offline
 
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That is the original problem :roll:
I am pretty sure it was the cause the motor was really hot (running on a stand and not using sufficiant fans) and I had just used some nitrous before I blew it.



This is why I am not going to attemt any kind of boring or anything on this jug.
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Old 04-24-2009, 01:09 PM   #6
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Qingdao
...That is the original problem :roll:
I am pretty sure it was the cause the motor was really hot (running on a stand and not using sufficiant fans) and I had just used some nitrous before I blew it...
Yikes! Was the valve stem burned into two pieces?
Quote:
Originally Posted by Qingdao
...This is why I am not going to attemt any kind of boring or anything on this jug.
Yes, I see why; 2.5 mm does not give you a lot of material to play with.

Thanks for posting the great photos, Qingdao! If possible, please keep us updated as you continue your project.

Spud
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-25-2009, 03:16 AM   #7
Qingdao   Qingdao is offline
 
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Found a jug on the "bay" and went for the leap of faith. I hope it fits. I feel pretty confodent it will.

I haven't mentioned this on this site but there is a problem with the substitution. The XR is an overhead cam not a push rod engine. So a hole will have to be made in the side of the XR cylinder that I purchased. Not to worry the machine shop that is going to be doing the boring to the cylinder can take care of a simple hole to suspend push rod components.

BTW: due to the fact that I am purchasing a used barrel I am going to bore it out to .25mm over the STD of 65.5mm. Not as much for performance as for the fact that a used barrel could have imperfections that a boring will deffenitly take care of. Although, 222cc sounds really good. :P
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Old 05-03-2009, 03:06 AM   #8
Qingdao   Qingdao is offline
 
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Yeah, it don't work. The timming track on the XR cylinder is smaller.

Oh well it was worth a shot.

I have found out that the 185 ATC piston does work in the FML 163. So I guess I am on another quest to waste money to find a Wisco (or other high comp piston) 63.5mm or 64mm piston.
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Old 06-16-2009, 03:36 AM   #9
Qingdao   Qingdao is offline
 
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Well you may not be able to put an xR200 jug on the china-bike but you can take a Honda ATC piston (which matches the stroke) and cut it down at a machine shop and get some more compression.

Just thought I would let you guys know.
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Old 06-16-2009, 09:54 AM   #10
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What's a jug?
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Old 06-17-2009, 12:27 AM   #11
Qingdao   Qingdao is offline
 
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Quote:
Originally Posted by Dragon
What's a jug?
Barrel or cylinder. :wink:
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Old 06-18-2009, 11:34 PM   #12
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How do you inject the nitrous?


 
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Old 06-19-2009, 01:41 AM   #13
Qingdao   Qingdao is offline
 
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Quote:
Originally Posted by TheRealWorld
How do you inject the nitrous?


Yeah, I have been thinking about NOT using any more. I was injecting before the carb, but if I decide to continue using I am going to inject in the intake boot.
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Old 06-24-2009, 10:09 PM   #14
Qingdao   Qingdao is offline
 
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NOW THATS A HIGH TOP PISTON!

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