06-24-2008, 05:14 PM | #1 |
Join Date: Sep 2007
Location: Live Oak, FL
Posts: 43
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LF200GY-5 Transmission doesn't shift
2007 LF200GY-5 / 1064 km
Transmission won't shift, shifter moves but doesn't feel right, clutch works. Bike will move under it's own power, just can't shift gears... Removed kickstarter, rear brake pedal, disconnected clutch cable, thirteen (13) 8mm bolts securing clutch cover/case. Tapped on cover/case with wooden block until it broke loose from gasket... gasket was undamaged and reused. Found the bolt that secures stopper-plate to shift-drum loose and partially backed out. Stopper-plate no longer engaged pin mounted on shift-drum, or spring loaded stopper-arm (with roller) that holds transmission in gear. Used circlip pliers to remove circlip holding gearshift plate. (circlip, spring, then plate) Removed gearshift plate, bolt that secures stopper-plate, and stopper-plate. Held stopper-arm out of the way so stopper-plate could be positioned to engage alignment pin on shift-drum. Used thread locker on bolt and secured stopper-plate to shift-drum. Make certain the roller on stopper-arm rolls against stopper-plate. Replace gearshift plate, spring, and circlip... I used anti-seize compound on bolts during installation of clutch cover/case. Grease shaft on brake-pedal when you install, and use new cotter pins. Start to finish was four hours, including lunch break, pictures, clean-up, and test ride. Bike is now back in everyday service, shifts better than new.
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Phil '18 FXBB Softail Street Bob '17 Tacoma TRD Last edited by Phil_R; 12-29-2017 at 02:43 PM. Reason: pictures |
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06-24-2008, 06:01 PM | #2 |
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Great Pictures, Thanks....
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06-24-2008, 06:45 PM | #3 |
Join Date: May 2008
Posts: 527
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nice work. your pics/info I will be saving for my "rainy transmission day"
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ALONZO 2007 Lifan a.k.a lucy lu. 2,000 miles of good riding. |
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06-24-2008, 06:48 PM | #4 |
Very nice work!
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2009 XR650L Big Red Pig Tusk bar risers 2007 X-Moto(Jetmoto) GY250 --mods--- 15/40 sprockets UNI Pod Filter 2007 Shineray TMS 200XYi--Betsy Betsy Mods:______________________ Acerbis DHH headlight FMF Powercore pipe Uni Pod Filter |
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06-24-2008, 06:56 PM | #5 |
Join Date: Apr 2007
Location: Show Low Arizona
Posts: 2,889
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Nice post
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<br />2001 Suzuki DR200SE<br />1997 Suzuki RM250 YIKES<br />1995 Yamaha Breeze 125 daughters<br />1991 Honda XR80r Restored<br />maybe a 2003 Yamaha TTR90 |
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06-25-2008, 12:43 AM | #6 |
Join Date: Jan 2008
Location: Catskill Mnts NY
Posts: 85
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Phil, Thanks for taking the time to put this all up in post. Isn't that the new counter balance shaft engine?
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06-25-2008, 01:46 PM | #7 | |
Join Date: Sep 2007
Location: Live Oak, FL
Posts: 43
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Quote:
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Phil '18 FXBB Softail Street Bob '17 Tacoma TRD |
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06-25-2008, 02:00 PM | #8 |
Join Date: Apr 2008
Posts: 127
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NICE
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06-25-2008, 02:48 PM | #9 |
Join Date: Apr 2007
Location: Toronto Ontario Canada
Posts: 2,585
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Great Post!
Very clear and concise. Fantastic pics. I think this could be kept in the tech info section permenantly. :wink:
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IronFist ___________________________________ The "chain" of command is used for beating spammers. ___________________________________ |
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06-25-2008, 04:49 PM | #10 |
Join Date: Apr 2008
Location: Blue Springs, Missouri. United States
Posts: 505
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Very cool post. Learn something everyday.
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06-25-2008, 06:57 PM | #11 |
Join Date: Jan 2007
Location: Northern Vermont, USA
Posts: 1,271
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Good deal, and the best part is you fixed it yourself. Nice work and thanks for sharing.
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First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP! |
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06-25-2008, 07:54 PM | #12 |
Join Date: Jul 2007
Location: Independence,Missouri
Posts: 1,049
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Great detailed post. Thanks.
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Kman 2007 HI-BIRD 250 2007 Vbike V4S 250 |
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06-25-2008, 09:31 PM | #13 |
Join Date: Mar 2008
Location: Florida
Posts: 146
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Nice job, thanks for the detailed post...
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2001 HD Roadking 2008 Hi-Bird/Ricardo http://www.chinariders.net/gallery2/...g2_itemId=8088 |
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06-26-2008, 08:43 AM | #14 |
Join Date: Jan 2008
Location: central Arkansas
Posts: 79
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Thanks Phil,
It is posts like this one that make "China Riders" so important for all of us. |
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06-26-2008, 11:14 AM | #15 |
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
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I created a sticky for great post like this. This one has been added.
Thanks Phil Allen
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You meet the nicest people on a Honda Clone. |
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