Installing Renthal High Enduro Bars from CSC for TT250 HELP

NinjaSICKthirtysix · 01-09-2021, 11:38 PM

Hey all. Just received my Renthal High Enduro handlebars for my 2021 TT250.

Before I do the install I wanted to ask is there anything i should know? I heard i would have to drill a hole or two? Is this true? If so, how do I go about doing it?

Also, I just ordered a pair of ENDURO ENGINEERING full wrap around hand guards but was told they may not fit due to them not having a swivel mount to be able to bend/manipulate the mount off/from the handlebars.

Anyone have experience with this? Thanks

franque · 01-10-2021, 03:40 AM

Why are holes needing to be drilled? I've installed handlebars and hand guards, start installing and ask away when you've got it in front of you.

NinjaSICKthirtysix · 01-10-2021, 05:39 AM

Quote:

Originally Posted by franque

Why are holes needing to be drilled? I've installed handlebars and hand guards, start installing and ask away when you've got it in front of you.

I've no clue why. I've been told such.

franque · 01-10-2021, 05:46 AM

Sometimes the plugs on the end need the handlebars tapped, but it depends on the style.

NinjaSICKthirtysix · 01-10-2021, 10:33 AM

Quote:

Originally Posted by franque

Sometimes the plugs on the end need the handlebars tapped, but it depends on the style.

Ah okay. I see what you mean.

Oddball Matt · 01-10-2021, 12:55 PM

Usually inside the switchboxes there are locator pins to prevent them from spinning around, just looks where the holes are in the old handlebar and copy accordingly to the new bar. Mark the place with a center punch otherwise it will drift before starting to bite in. DO NOT just cut out the locator pins or else the switchboxes will spin around and you'll be battling with them spinning tape onto the bar etc. Just ask me how I know...

Wild Dog · 01-10-2021, 02:55 PM

Most of the parts will have a ping to held the switches in place and the throttle grip as well.

Just take it apart and have a drill ready, measurement tool among others tools.

01-09-2021, 11:38 PM	#1
NinjaSICKthirtysix Join Date: Oct 2020 Posts: 56	Installing Renthal High Enduro Bars from CSC for TT250 HELP Hey all. Just received my Renthal High Enduro handlebars for my 2021 TT250. Before I do the install I wanted to ask is there anything i should know? I heard i would have to drill a hole or two? Is this true? If so, how do I go about doing it? Also, I just ordered a pair of ENDURO ENGINEERING full wrap around hand guards but was told they may not fit due to them not having a swivel mount to be able to bend/manipulate the mount off/from the handlebars. Anyone have experience with this? Thanks
	0

01-10-2021, 12:55 PM	#6
Oddball Matt Join Date: Jan 2020 Location: Vääksy, Finland Posts: 401	Usually inside the switchboxes there are locator pins to prevent them from spinning around, just looks where the holes are in the old handlebar and copy accordingly to the new bar. Mark the place with a center punch otherwise it will drift before starting to bite in. DO NOT just cut out the locator pins or else the switchboxes will spin around and you'll be battling with them spinning tape onto the bar etc. Just ask me how I know... __________________ 2004 Longjia Grido 50 scooter 1999 Cagiva Mito 125 Evo, Yamaha XV125 engine, Ducati SS fairings, getting turboed 1993 Yamaha GTS 1000 Ex:Bashan BS200-S7 `07 Streetfighter-quad
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01-10-2021, 03:40 AM	#2
franque Join Date: Nov 2017 Location: Marseille, France -> Conakry, Guinea Posts: 1,481	Why are holes needing to be drilled? I've installed handlebars and hand guards, start installing and ask away when you've got it in front of you.
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01-10-2021, 05:46 AM	#4
franque Join Date: Nov 2017 Location: Marseille, France -> Conakry, Guinea Posts: 1,481	Sometimes the plugs on the end need the handlebars tapped, but it depends on the style.
	0

01-10-2021, 02:55 PM	#7
Wild Dog Join Date: Dec 2016 Location: Argentina Posts: 756	Most of the parts will have a ping to held the switches in place and the throttle grip as well. Just take it apart and have a drill ready, measurement tool among others tools.
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