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Old 05-26-2017, 05:46 AM   #1
Kivi   Kivi is offline
 
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Kivi rider from Serbia, regards!

Hi all,
I just got my first bike, it's a Keeway Exceed 200, with ZS169FML mark on the engine. Any info on this bike? The bike is from 2005 year and has 18000km on the clock. Bike runs OK, but I will need to re-check the installation and do the service. For this I would need some technical details, like wiring diagrams or service manual for valve clearance adjustment and correct spark plug change.
Here is first photo.
Regards.
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Old 05-26-2017, 07:28 AM   #2
humanbeing   humanbeing is offline
 
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What's the 1st 3 letters (WMI) of the Vin?
I bet it's some Frankenstein machine
69 (or hoax http://chinariders.net/showthread.php?t=19142) isn't a norm CG200 ?!!! btw. Typical 69 = 17mm pin
OHC 200 ***OHV CG is similar in theory*** kit tells something 69 (198) is shorter than 63.5(196) by 5-6mm https://item.taobao.com/item.htm?id=534858752508 vs http://item.taobao.com/item.htm?id=534798430958
Keeway = from Qjiang 钱江. Historically 钱江 http://do.ejdz.cn:8087/%E6%91%A9%E6%...7%AF%E5%9B%BE/ http://www.motorcycle.in.th/filemgmt/viewcat.php?cid=37 don't follow any Honda color code http://chinariders.net/showthread.ph...783#post229783 Use divide in groups method & draw something usable on ur own ...
Valve adjustment: Tons guide in youtube & here if search CG. IN: .002"(.05mm) EX: .003" (.08mm) is close enough
Spark plug: http://chinariders.net/showthread.php?t=14251 http://hondacg125.awardspace.com/spark_plug.htm
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Old 05-26-2017, 12:49 PM   #3
Kivi   Kivi is offline
 
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Hi, thanks for answer and all links. I'll check them now.
First 3 digits of VIN are LZS.
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Old 05-26-2017, 06:04 PM   #4
BlackBike   BlackBike is offline
 
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Its a zong!

Great engine. I believe thats the engine member spud rider put about 69k miles on before he eventually retired it still operational after submarining it.
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Old 05-26-2017, 06:23 PM   #5
humanbeing   humanbeing is offline
 
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It's a Zongshen.
http://do.ejdz.cn:8087/%E6%91%A9%E6%...F%E5%9B%BE.gif is close enough (same maker, different brand ONLY)
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Old 05-26-2017, 08:44 PM   #6
Kivi   Kivi is offline
 
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Hi, thanks.
Finally, good schematic. Thank You!
The schematics look ok except that my model has a built in alarm, with remote engine start function
Can someone please translate me what is this part, in the first image, taken from the schematics from the post above mine?

EDIT: on the second photo, is that a fuel reserve switch and lamp in dash?
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Old 05-26-2017, 10:56 PM   #7
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As i say b4 chinese isn't that difficult. Recognize a few character & u get the idea ...
接 connect ground 片 piece
empty 檔 gear (neutral) | 燈 light | 開 open 關 close (switch)
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Old 05-27-2017, 06:57 AM   #8
Kivi   Kivi is offline
 
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Quote:
Originally Posted by humanbeing View Post
接 connect ground 片 piece
Thanks. Second image is neutral switch light, ok.
But, first image I don't get it whats the device in the image....
Also, on my bike I have fuel reserve light, in the odometer dash, which isn't listed in this sch, but this is not nessesary.
Otherwise, I understand all schematic and I'm thinking to do complete wiring with new cables.

@BlackBike, engine looks OK, starts easy (if the carb is adjusted ok), and pulls ok. I hear a little valve ticking, but that is easy job to do.

Anyway, the carb in this bike is very rare, I cant find any specs on the net hor it. It is Sheng Way PD10. I understand it is Keihin copy.
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Old 05-27-2017, 05:06 PM   #9
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Quote:
Originally Posted by Kivi View Post
... fuel reserve light, in the odometer dash...
... carb in this bike is very rare, I cant find any specs on the net hor it. It is Sheng Way PD10. I understand it is Keihin copy.
The shape are inspired by Yamaha. Although u don't use it. The basic story behindhttp://www.chinariders.net/showthrea...086#post256086. When will it on can tested by putting dummy load ***Breadboard is handy for these project***


Not a faithful copy. Pilot jet can't find in the whole planet http://www.chinariders.net/showthrea...543#post255543
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Old 05-28-2017, 03:00 PM   #10
Weldangrind   Weldangrind is offline
 
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Welcome, Kivi! Thanks for showing us pics of your new bike.
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Old 05-28-2017, 03:02 PM   #11
Weldangrind   Weldangrind is offline
 
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Quote:
Originally Posted by BlackBike View Post
Great engine. I believe thats the engine member spud rider put about 69k miles on before he eventually retired it still operational after submarining it.
Same manufacturer, different model. Spud's engine was a Yamaha copy, whereas this one is a Honda CG copy. Spud is still riding his Zong, but with a new Yamaha engine.
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Old 05-28-2017, 05:07 PM   #12
BlackBike   BlackBike is offline
 
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Quote:
Originally Posted by Weldangrind View Post
Same manufacturer, different model. Spud's engine was a Yamaha copy, whereas this one is a Honda CG copy. Spud is still riding his Zong, but with a new Yamaha engine.
Well, that's my story and I'm....sticking to it .
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Old 05-28-2017, 05:25 PM   #13
Kivi   Kivi is offline
 
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Thanks everyone.
Can someone confirm this is the TDC? I'm adjusting valves.
Here is another photo with valve cover off. In the background you can see I'm doing the wiring, too
I still haven't found service manual. Can I use Honda CG service manual?

Also, the colour around the Exhaust valve spring.....what could that mean?
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