Help - GY200 Gearbox Exploded Diagram - Urgent!

andy288 · 08-10-2011, 01:31 PM

Had a bearing collapse in the gearbox, got it all stripped, replacement bearing bought and at the ready then disaster - just about to start reassembly n dropped the shaft and all the gears on the floor!

Got all the bits but could do with an exploded diagram to ensure I get all the spacers/washers/gear clusters etc in the right order.

Please help someone...... :(

FastDoc · 08-10-2011, 01:57 PM

TRY looking at www.bikebandit.com for a Honda XR200. I think this is the engine the Hondoids were cloned from. The microfiche drawings may be detailed enough to help you out.

andy288 · 08-10-2011, 02:04 PM

Cheers for that - I'm looking a BikeBandit but cannot see the microfiche you mention?

Have searched XR200 on the site but just 8 results of unavailable unknown bits?

andy288 · 08-10-2011, 02:18 PM

Forgot to mention its the 163FML engine - 197cc OHV (pushrod)

FastDoc · 08-10-2011, 02:45 PM

http://www.bikebandit.com/houseofmot...-xr200/o/m3035

Try this.

FastDoc · 08-10-2011, 02:46 PM

Look under 'Transmission'

andy288 · 08-10-2011, 03:56 PM

Thanks FastDoc but having looked at the schematic diagram I think mine is different to that?

Maybe I'm wrong - any ideas anyone?

FastDoc · 08-10-2011, 09:36 PM

Sorry it didn't help. Maybe someone will chime in with a better link,

Weldangrind · 08-10-2011, 11:19 PM

Does this look close? GG125

katoranger · 08-11-2011, 10:08 AM

Quote:

Originally Posted by Weldangrind

Does this look close? GG125

I think that this is what the bottom ends are cloned from.

Weldangrind · 08-11-2011, 10:26 AM

Humanbeing says that the CG125 isn't exactly the same, because it lacks the electric start. I don't have a link to an identical fiche.

andy288 · 08-11-2011, 11:26 AM

Cheers Weld - thats the one I think, now the difficult bit?

Thanks everyone for all your help.

Andy

humanbeing · 08-11-2011, 06:58 PM

Quote:

Originally Posted by Weldangrind

Humanbeing says that the CG125 isn't exactly the same, because it lacks the electric start. I don't have a link to an identical fiche.

'93 (JP made) CG125 is 4 gear & w/o electric start. '04 (CN made) CG www.honda-sundiro.com/images/se/SDH125-A.pdf are more similar

Weldangrind · 08-12-2011, 11:08 AM

Thanks Humanbeing! I saved that one to my hard drive.

08-10-2011, 01:31 PM	#1
andy288 Join Date: Jun 2010 Location: UK Posts: 37	Help - GY200 Gearbox Exploded Diagram - Urgent! Had a bearing collapse in the gearbox, got it all stripped, replacement bearing bought and at the ready then disaster - just about to start reassembly n dropped the shaft and all the gears on the floor! Got all the bits but could do with an exploded diagram to ensure I get all the spacers/washers/gear clusters etc in the right order. Please help someone...... :(
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08-10-2011, 01:57 PM	#2
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	TRY looking at www.bikebandit.com for a Honda XR200. I think this is the engine the Hondoids were cloned from. The microfiche drawings may be detailed enough to help you out. __________________ Happy to serve.
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08-10-2011, 02:45 PM	#5
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	http://www.bikebandit.com/houseofmot...-xr200/o/m3035 Try this. __________________ Happy to serve.
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08-10-2011, 02:46 PM	#6
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	Look under 'Transmission' __________________ Happy to serve.
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08-10-2011, 09:36 PM	#8
FastDoc Join Date: Mar 2009 Location: Southeastern Washington desert Posts: 14,761	Sorry it didn't help. Maybe someone will chime in with a better link, __________________ Happy to serve.
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08-10-2011, 02:04 PM	#3
andy288 Join Date: Jun 2010 Location: UK Posts: 37	Cheers for that - I'm looking a BikeBandit but cannot see the microfiche you mention? Have searched XR200 on the site but just 8 results of unavailable unknown bits?
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08-10-2011, 02:18 PM	#4
andy288 Join Date: Jun 2010 Location: UK Posts: 37	Forgot to mention its the 163FML engine - 197cc OHV (pushrod)
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08-10-2011, 03:56 PM	#7
andy288 Join Date: Jun 2010 Location: UK Posts: 37	Thanks FastDoc but having looked at the schematic diagram I think mine is different to that? Maybe I'm wrong - any ideas anyone?
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08-10-2011, 11:19 PM	#9
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Does this look close? GG125 __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
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08-11-2011, 10:26 AM	#11
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Humanbeing says that the CG125 isn't exactly the same, because it lacks the electric start. I don't have a link to an identical fiche. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
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08-11-2011, 11:26 AM	#12
andy288 Join Date: Jun 2010 Location: UK Posts: 37	Cheers Weld - thats the one I think, now the difficult bit? Thanks everyone for all your help. Andy
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08-12-2011, 11:08 AM	#14
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Thanks Humanbeing! I saved that one to my hard drive. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
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