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Old 04-29-2012, 06:18 AM   #1
zingshoen   zingshoen is offline
 
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Zongshen Chain Clonking

i ve recently adjusted the chain to the 15 mill free play, as one does from time to time :-)

however, i have some clonking noise of the lower part of the chain against the frame near the side stand. i can hear it when riding at low speeds and low revs.

is this sth to worry about? it would make sense to have this happen when the chain is too loose, but if i tightened it further it would have less than the needed slack.
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Old 04-29-2012, 06:29 AM   #2
SpudRider   SpudRider is offline
 
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Re: Zongshen Chain Clonking

Quote:
Originally Posted by zingshoen
i ve recently adjusted the chain to the 15 mill free play, as one does from time to time :-)

however, i have some clonking noise of the lower part of the chain against the frame near the side stand. i can hear it when riding at low speeds and low revs.

is this sth to worry about? it would make sense to have this happen when the chain is too loose, but if i tightened it further it would have less than the needed slack.
Don't worry about it. If your drive chain is adjusted properly, you won't have a problem with the chain rubbing the swingarm. I have traveled over 45,000 miles (73,000 km) on my Zong, and I haven't had any problems in this regard. If I have time, I will post a photograph tomorrow of the area where the drive chain occasionally contacts the swingarm on my bike.

Spud
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-29-2012, 09:09 AM   #3
zingshoen   zingshoen is offline
 
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thanks for the reassurance!

maybe it s my new helmet, it lets me hear things better :-)
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Old 04-29-2012, 12:27 PM   #4
Weldangrind   Weldangrind is offline
 
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Perhaps you can fabricate a chain slider to minimize wear and noise. I did something similar in this link: http://www.chinariders.net/modules.p...wtopic&t=12854 Most of it won't apply to you, but the UHMW plastic might spark an idea.
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Old 04-29-2012, 02:42 PM   #5
SpudRider   SpudRider is offline
 
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The frame is round at the point in question, so your fix with UHMW is appropriate. I suppose one could also cut a piece of hose, slip it around the horizontal frame tube, and secure it in place with hose clamps. However, it's not necessary.

Spud
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-29-2012, 03:44 PM   #6
SpudRider   SpudRider is offline
 
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I just went outside and inspected that area of my frame, Zingshoen. It's in excellent condition after 45,000 miles of rugged riding. I hear a noise from that area occasionally, but I'm sure you don't need to worry about it. Merely keep your drive chain adjusted and properly lubricated, and I'm sure you won't have any problems whatsoever.

Spud
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-29-2012, 03:48 PM   #7
Weldangrind   Weldangrind is offline
 
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It's hard to argue with that! Spud, your bike sets the standard for all other Zongs that follow.
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Old 04-29-2012, 03:55 PM   #8
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Weldangrind
It's hard to argue with that! Spud, your bike sets the standard for all other Zongs that follow.
Thank you, Weld. I would take a photograph of that area, but it's almost pristine. The powder coating is slightly worn in that area, but the metal is in perfect condition. The clearance with the drive chain in that area is small, so I'm sure adding any protection would only introduce problems, not prevent them. That part of the frame is quite close to the countershaft sprocket itself, so even a very loose, drive chain won't impact the swingarm very hard.

Once again, the Zong is a pretty faithful copy of the Yamaha TW200. Therefore, the Chinese are merely imitating a proven design, rather than creating problems with a new, unproven design.

Spud
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 04-29-2012, 11:07 PM   #9
Weldangrind   Weldangrind is offline
 
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Quote:
Originally Posted by SpudRider
Therefore, the Chinese are merely imitating a proven design, rather than creating problems with a new, unproven design.
Blessings on them and their families.
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Old 04-29-2012, 11:21 PM   #10
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Weldangrind
Quote:
Originally Posted by SpudRider
Therefore, the Chinese are merely imitating a proven design, rather than creating problems with a new, unproven design.
Blessings on them and their families.


X2!

Spud
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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