Workshop Manual!

frogsalt · 07-28-2014, 03:24 AM

Hi guys,

First post here and I'm in dire need for help.

Picked up a cheap Bike for a project. Jianshe Tiger js200 .

Bikes a mess, and definitely had a rough life by the looks of it. It has No compression so may need a top end rebuild, among lots of other little things but anyway to the issue...

I cannot find any service manuals ANYWHERE on the net . I called the Dealer here in Australia, and they pretty much said to me, cant get you any parts for your model as well as anyone else. They don't make these anymore and they are too old. manuals only come with new bikes and then just hung up on me. Pretty disgusting really and very rude from a customer service point of view.

I've looked everywhere and now I'm here. Hopefully someone has the service manual for this bike and knows contacts - anywhere worldwide that I can order parts from.

Thanks in advance.

Cheers,

humanbeing · 07-28-2014, 05:02 AM

This http://jianshe.com.au/js200gy ?
CB or CG?

---
Barrel kit for Honda based:
CB200 (Same bore/stroke as CTX200 AG bike)
http://item.taobao.com/item.htm?id=39517848641
---
CG200 is more complicated [same 63.5 BUT at least 2 type]
http://shop106450385.taobao.com/sear...0+%B7%E7%C0%E4
---

Weldangrind · 07-28-2014, 11:45 AM

Welcome!

Humanbeing is the man when it comes to sourcing parts for these bikes, and he has shown you the two basic engine styles. Please tell us which version you have, show us a pic and we'll go from there.

BTW, use Google Chrome for the links that Humanbeing provided, and allow it to translate automatically.

humanbeing · 07-28-2014, 09:12 PM

Quote:

Originally Posted by frogsalt

...
I cannot find any service manuals ANYWHERE on the net...

Forget ANY "factory" service manual of china bike 1. difficult to get 2. unreadable Chinglish
---
These bike are based from some Japanese bike. Find-out who's the ancestor & use their service data.
Brake pads / shoe = compares it in http://www.bergamaschi.com/Download/...alogue_Low.pdf
Electric are wired in Honda's color code mostly.
---

frogsalt · 07-28-2014, 09:56 PM

Hi Guys!

Just wanted to say Thank you very much for you help so far. I will Take a Picture as soon as I can and send it through! Legends

frogsalt · 07-31-2014, 11:00 AM

Hi guys,

Finally got a bit of time and was able to take some pics to confirm engine type for you.

Thanks for the help so far. Only thing is ive been doing lots of research on the net and I cant find much info on the js200 and what japanese bike is based on. I assume a honda cb? But that's just a random guess.

Weldangrind · 07-31-2014, 12:46 PM

Per Humanbeing's post above, your engine is based on the Honda CB200 single. Your engine has an overhead cam, and it is similar in many respects to the Honda XR200, but only in concept. The actual parts (like the cam, cam chain, crankshaft, etc) are dissimilar.

You have a very good engine.

Weldangrind · 07-31-2014, 12:48 PM

I can also say that your frame is quite similar to the Honda XR200, except that you have inverted forks instead of conventional forks. Yours are my preference.

humanbeing · 07-31-2014, 03:30 PM

Honda shop manual (SAME bore & stroke):
http://www.4shared.com/office/xZy8oNOV/ (English/ wiring scheme missing )
http://www.motomanual.com.ar/index.p...ileinfo&id=724 (Spanish | w/ online translator it's super easy for English speaker to get hooked on there. )

frogsalt · 08-01-2014, 12:32 AM

You have been most helpful humanbeing and Weldangrind. I thank you for sharing your knowledge.

Now for the fun part of the rebuild

Human is it ok if I contact you if I need help sourcing other parts?

Weldangrind · 08-01-2014, 01:01 AM

You can do a good deal of that yourself. Use Google Chrome, open www.taobao.com, allow it to translate automatically and search for CB200. Enjoy.

Weldangrind · 08-01-2014, 01:01 AM

Also, use Google to convert Chinese Yuan to USD. Easy.

Weldangrind · 08-01-2014, 01:02 AM

Quote:

Originally Posted by frogsalt

You have been most helpful humanbeing and Weldangrind. I thank you for sharing your knowledge.

You're welcome.

humanbeing · 08-01-2014, 05:49 AM

http://motorcycle.sh.cn/viewthread.p...originator=yes
CTX200 ('02/ Brazil) owner's manual http://campaigns.hondampe.com.au/Mot...als/CTX200.pdf
XL200 ('01/ Brazil) shop manual http://pan.baidu.com/s/1i3yxLat
XLR200R XR200R --#18 WIRING DIAGRAM missing-- shop manual (Japan) http://pan.baidu.com/s/1dD3V81F Credited to Jack the Filipino "scanner".
XR200R-NX200-CBX200S_wiring diagram http://pan.baidu.com/s/1pi9Ka (Brazil) The original Brazilian Portuguese manual is quite BiG (~4xx mb). I stole the useful pages that're harmless to English reader
Domestic Japanese model parts# http://www.impex-jp.com/catalogs/mot.../11kcnpj4.html
CTX200 parts# http://www.boltonmotorcycles.com/partFinder/model/8509
Brazilian model parts# http://bv000245.ferozo.com/despieces...4%20A%2002.pdf

Quote:

Originally Posted by frogsalt

...Human is it ok if I contact you if I need help sourcing other parts?...

List what u needed in this thread as possible, someone may more resourceful than me.
PM me if it's tricky & personal that can't discuss in public.
---
Powered by the SAME engine type: http://www.chinariders.net/showthread.php?t=12292

FLASHLIGHTBOY · 08-05-2014, 11:29 AM

How do you open these manuals in ENGLISH??

07-28-2014, 05:02 AM	#2
humanbeing Join Date: Mar 2008 Posts: 2,436	This http://jianshe.com.au/js200gy ? CB or CG? --- Barrel kit for Honda based: CB200 (Same bore/stroke as CTX200 AG bike) http://item.taobao.com/item.htm?id=39517848641 --- CG200 is more complicated [same 63.5 BUT at least 2 type] http://shop106450385.taobao.com/sear...0+%B7%E7%C0%E4 --- __________________ Last edited by humanbeing; 07-28-2014 at 06:35 AM.
	0

07-28-2014, 11:45 AM	#3
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Welcome! Humanbeing is the man when it comes to sourcing parts for these bikes, and he has shown you the two basic engine styles. Please tell us which version you have, show us a pic and we'll go from there. BTW, use Google Chrome for the links that Humanbeing provided, and allow it to translate automatically. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

07-31-2014, 12:46 PM	#7
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Per Humanbeing's post above, your engine is based on the Honda CB200 single. Your engine has an overhead cam, and it is similar in many respects to the Honda XR200, but only in concept. The actual parts (like the cam, cam chain, crankshaft, etc) are dissimilar. You have a very good engine. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

07-31-2014, 12:48 PM	#8
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	I can also say that your frame is quite similar to the Honda XR200, except that you have inverted forks instead of conventional forks. Yours are my preference. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

07-31-2014, 03:30 PM	#9
humanbeing Join Date: Mar 2008 Posts: 2,436	Honda shop manual (SAME bore & stroke): http://www.4shared.com/office/xZy8oNOV/ (English/ wiring scheme missing ) http://www.motomanual.com.ar/index.p...ileinfo&id=724 (Spanish \| w/ online translator it's super easy for English speaker to get hooked on there. ) __________________ Last edited by humanbeing; 07-31-2014 at 09:10 PM.
	0

07-28-2014, 03:24 AM	#1
frogsalt Join Date: Jul 2014 Posts: 4	Workshop Manual! Hi guys, First post here and I'm in dire need for help. Picked up a cheap Bike for a project. Jianshe Tiger js200 . Bikes a mess, and definitely had a rough life by the looks of it. It has No compression so may need a top end rebuild, among lots of other little things but anyway to the issue... I cannot find any service manuals ANYWHERE on the net . I called the Dealer here in Australia, and they pretty much said to me, cant get you any parts for your model as well as anyone else. They don't make these anymore and they are too old. manuals only come with new bikes and then just hung up on me. Pretty disgusting really and very rude from a customer service point of view. I've looked everywhere and now I'm here. Hopefully someone has the service manual for this bike and knows contacts - anywhere worldwide that I can order parts from. Thanks in advance. Cheers,
	0

07-28-2014, 09:56 PM	#5
frogsalt Join Date: Jul 2014 Posts: 4	Hi Guys! Just wanted to say Thank you very much for you help so far. I will Take a Picture as soon as I can and send it through! Legends
	0

08-01-2014, 12:32 AM	#10
frogsalt Join Date: Jul 2014 Posts: 4	You have been most helpful humanbeing and Weldangrind. I thank you for sharing your knowledge. Now for the fun part of the rebuild Human is it ok if I contact you if I need help sourcing other parts?
	0

08-01-2014, 01:01 AM	#11
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	You can do a good deal of that yourself. Use Google Chrome, open www.taobao.com, allow it to translate automatically and search for CB200. Enjoy. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

08-05-2014, 11:29 AM	#15
FLASHLIGHTBOY Join Date: May 2009 Location: SASKATOON Posts: 1,161	chinese to english How do you open these manuals in ENGLISH?? __________________ DEALER FOR ZSTAR & GIO PRODUCTS, TAOTAO ABIBABA ATV ETC
	0