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Old 02-26-2020, 01:02 PM   #1
SensuBeanCartel   SensuBeanCartel is offline
 
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Snapped hawk 250 clutch cable

Anyone have the routing diagram or info on the clutch cable? Starting to think that the tt250 cable isn’t a direct fit or my plates or extremely worn (worked fine before the Original cable broke). Had to jerry rig it (sorry jerry) to get it home. Pl0x also I wouldn’t mind grabbing an adjustable nibbi cable if anyone can post links, no I can’t match cables mine snapped on US1 and the barrel is gone lol.

Thanks guys! My nissans kaput atm I have to change the intake manifold and I’d way rather fix a clutch cable atm. Vacuum hoses aren’t friendly on a 97.


 
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Old 02-26-2020, 09:05 PM   #2
AJboughtamoto   AJboughtamoto is offline
 
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Easiest way is to route it before you take off the old one. Remember to adjust for minimal freeplay at the lever
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Old 02-28-2020, 01:58 PM   #3
SensuBeanCartel   SensuBeanCartel is offline
 
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I did look at routing obviously, but the cable I have now is way too long. Again to reiterate if anyone has an actual routing diagram or picture even since there is a lot of different wiring and upgrades on the bike maybe I missed something by the triple tree. If anyone can I’ll take a link as well to something that might actually fit, even my stock cable felt way too long, the one on now is by no means going to be able fit properly without putting shins.

Anyone know how long the stock cable is? No I can’t measure it not what I’m asking lol, cable snapped and barrel/ end piece are gone.

Appreciate the help.


 
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Old 02-28-2020, 02:53 PM   #4
JerryHawk250   JerryHawk250 is offline
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I'll see if I can take some pictures of how mine is ran tomorrow. I know the stock cable was on the long side.
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2024 Linhai 300 ATV 4x4
2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S (Sold)
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
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Old 02-28-2020, 03:40 PM   #5
SensuBeanCartel   SensuBeanCartel is offline
 
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Thank you, I know. Passes through the hook and loops up and I routed it the same, however when I got the bike I did notice it ran different than the picture of the tt250 cable although they appeared to be identical.


 
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Old 02-28-2020, 03:58 PM   #6
JerryHawk250   JerryHawk250 is offline
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I know I had rerouted mine a couple of times so it wouldn't get smashed in the steering.
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2024 Linhai 300 ATV 4x4
2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S (Sold)
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
2016 Cazador180 XL
2014 Coolster150
JerryHawk250.com
My YouTube Channel


 
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Old 03-02-2020, 12:12 AM   #7
SensuBeanCartel   SensuBeanCartel is offline
 
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anyone have any aftermarket clutch cables that were smaller?


 
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Old 03-02-2020, 03:50 AM   #8
SensuBeanCartel   SensuBeanCartel is offline
 
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Going to get a coupling nut and use my dremel with a thin circle metal blade to cut the adjustment crew at the top in half. Should work fairly well for the time being , I’ll leave more meat on the one end. I got some shims coming in that were cheap and hopefully work.

Actually the bike shop probably has something similar or just a good size adjustment screw if not I can take the threads off that for the other side of the coupling nut.


 
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Old 03-02-2020, 09:40 AM   #9
JerryHawk250   JerryHawk250 is offline
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Sorry but I forgot all about taking a picture. Too busy riding. lol You should have an adjustment nut by the clutch lever and engine already.
__________________
2024 Linhai 300 ATV 4x4
2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S (Sold)
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
2016 Cazador180 XL
2014 Coolster150
JerryHawk250.com
My YouTube Channel


 
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