First Brozz 250

idle_purr · 03-09-2021, 05:52 PM

I named my Brozz 250 Bee, and this thread is dedicated to her.
I will randomly update this thread and add it to my siggy

I will post pics and videos of the bike, as well as anything related to my bike. I will also post things that I get specifically for my Bike/Toolkit/Essentials.

Intro Pics:

Intro Videos:

Assembly Checklist & Resources:

View or Print Assembly Checklist
Brozz 250 Torque Specs | Brozz 250 Engine Torque Specs
Brozz 250 Parts Diagram | Brozz 250 Engine Diagrams
brozz250.com

Fluids & Misc...

Loctite Threadlock Blue 242
Permatex 22058 Dielectric Tune-Up Grease
Green Grease 101 Synthetic Waterproof High Temperature Grease
CRC BRAKLEEN Brake Parts Cleaner
Gumout Carb and Choke Cleaner, 14oz
Protect All Cable Life - Cable Lubricator
Maxima 54901 5WT Standard Hydraulic Fork Oil
Valvoline 4-Stroke Motorcycle SAE 20W-50
Dupont Teflon Chain Saver Lubricant
Prestone AS400 DOT 3 Brake Fluid

No-Spill 1405 2-1/2-Gallon Poly Gas Can

Upgrades:

Bike Master Folding Shift Lever
Protaper SE CR High 7/8s Handlebars
Niche 428 X-Ring 128 Link
NGK DR8EIX Iridium IX Spark Plug
XTA7B-BS MMG Lithium Ion Sealed Battery
K&N Engine Air Filter: High Performance, Premium, Washable, Replacement Filter.
so far no carb upgrade...

Accessories:

NOCO GENIUS1 Smart Charger
NOCO GC002 X-Connect M6 Eyelet Terminal
NOCO GC004 X-Connect 10-Foot (3m) Extension Cable
Coleman MadDog GearComfort Ride Seat Protector
Motorcycle Tail Bag/Seat Bag Waterproof Luggage Bag
Roam Universal Premium Bike Phone Mount
Inmozata Waterproof Motorcycle Cover
Padlock Chain 48in Motorcycle Bike Anti-Theft Security Alloy Steel

Gear:

Zoan Synchrony Duo Helmet
ILM Motorcycle Gloves Hard Knuckle Protection
ACG Adventure Motorcycle Jacket
Interceptor Men's Wyatt Tactical Boot

Travel Accessories:

Motorcycle / Dirt Bike Carrier Hauler Hitch Mount Rack
CZC AUTO Hitch Tightener
CURT 21510 Trailer Hitch Pin & Clip
Sunferno Ratchet Straps Tie Down 2500Lbs Break Strength

Toolkit:

WORKPRO 14-inch Tool Bag
AstroAI Digital Multimeter, Voltmeter 1.5v/9v/12v
VESSEL BALL GRIP 1/4" Hex. Bit Interchangeable Screwdriver (JIS)
DEWALT 20V MAX Impact Driver Kit
Impact Grade Socket Wrench Adapter Extension Set
Tonsiki 1/4 Inch Screwdriver w/12pc Tamper Proof Torx Bits (for stock carb)
EPAuto 1/2-inch Drive Click Torque Wrench, 10~150 ft./lb
EPAuto 1/2-Inch Drive Metric Deep Impact 6p Socket Set
1/4 Ratcheting Wrench and Bits Set - 28-Piece, Metric
Hex Key Allen Wrench Set with Ball End - Set of 26
CZC AUTO Small Tire Pressure Gauge
Z-Color 1pcs Chain Breaker Link Splitter Pin Remover
Core Tools CT122 Spoon Type Tire Iron, (Pack of 3)
Acarte Carburetor Carbon Dirt Jet Cleaner Tool Kit 10
Stainless Steel Feeler Gauge Universal Standard SAE and Metric
ABN Snap Ring Pliers Set
BikeMaster Spoke Wrench 14-04
GTSpeed Universal Motorcycle Dual Cable Oiler Lubricator Lubing Tool

I also have a higher quality version of the toolset that came with the bike,
and the oddballs that were missing.

idle_purr · 03-22-2021, 03:41 PM

Tailbag and Seat Pad

Bill Hilly · 03-22-2021, 06:05 PM

I see you got yourself a tailbag. I ordered one from Amazon, and they never did get around to shipping it, so I cancelled the order, and ordered a trunk from eBay.. I have been looking for any reason to ride mine. I went to town today, for no other reason than to buy a box of garbage bags, which barely fit in the small bag I have rigged on my bike.

idle_purr · 03-25-2021, 05:51 PM

Added my last name to my bike with this custom keytag.

It says WEBB on both sides and came with 2 keytags.

Available Here

Afan · 03-29-2021, 10:28 PM

idle_purr · 04-02-2021, 01:33 PM

Recent Mods:

Disabled Hazard Lights
Replaced Starter/Hazard Switch with Starter/Kill Switch
Removed Alarm/Remote Start.

Bill Hilly · 04-02-2021, 09:16 PM

I may be mis- understanding you. But if you removed the hazzard lights themselves ,then you will have no turn signals.

idle_purr · 04-03-2021, 10:33 AM

Quote:

Originally Posted by Bill Hilly

I may be mis- understanding you. But if you removed the hazzard lights themselves ,then you will have no turn signals.

I guess the correct term would be that I disabled them, I did so by removing the light blue wire, the gray wire, and the orange wire coming from the switch that run to the molex plug in the wiring harness.

The physical lights are still there

Signals are working great.

idle_purr · 04-03-2021, 04:59 PM

Sisters!

The Brozz is now Insured and Registered in NY.

idle_purr · 04-10-2021, 02:44 PM

All tagged and inspected!

Got my first road to trail ride in today!

2LZ · 04-11-2021, 12:03 PM

Have fun on the maiden voyage! I wish those were legal here.

idle_purr · 05-04-2021, 03:37 PM

Added some brush guards

Oltzer · 05-04-2021, 05:06 PM

Very nice, how did you get them to fit? I ordered some that JFG that look like yours but were no where near fitting. I have some Tusk bars on mine though.

idle_purr · 05-04-2021, 05:12 PM

Thank you Oltzer

I had to cut the ball off of the end of my clutch lever but I filed it down and made it look nice. Other than that everything just fit, I assembled it all loosely and then got them where I liked them and clamped them down.

China Rider 27 · 05-05-2021, 06:04 PM

You can also put some shorty levers on that give you some clearance on the end.

03-09-2021, 05:52 PM	#1
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Bee, My Brozz 250 I named my Brozz 250 Bee, and this thread is dedicated to her. I will randomly update this thread and add it to my siggy I will post pics and videos of the bike, as well as anything related to my bike. I will also post things that I get specifically for my Bike/Toolkit/Essentials. Intro Pics: Intro Videos: Assembly Checklist & Resources: View or Print Assembly Checklist Brozz 250 Torque Specs \| Brozz 250 Engine Torque Specs Brozz 250 Parts Diagram \| Brozz 250 Engine Diagrams brozz250.com Fluids & Misc... Loctite Threadlock Blue 242 Permatex 22058 Dielectric Tune-Up Grease Green Grease 101 Synthetic Waterproof High Temperature Grease CRC BRAKLEEN Brake Parts Cleaner Gumout Carb and Choke Cleaner, 14oz Protect All Cable Life - Cable Lubricator Maxima 54901 5WT Standard Hydraulic Fork Oil Valvoline 4-Stroke Motorcycle SAE 20W-50 Dupont Teflon Chain Saver Lubricant Prestone AS400 DOT 3 Brake Fluid No-Spill 1405 2-1/2-Gallon Poly Gas Can Upgrades: Bike Master Folding Shift Lever Protaper SE CR High 7/8s Handlebars Niche 428 X-Ring 128 Link NGK DR8EIX Iridium IX Spark Plug XTA7B-BS MMG Lithium Ion Sealed Battery K&N Engine Air Filter: High Performance, Premium, Washable, Replacement Filter. so far no carb upgrade... Accessories: NOCO GENIUS1 Smart Charger NOCO GC002 X-Connect M6 Eyelet Terminal NOCO GC004 X-Connect 10-Foot (3m) Extension Cable Coleman MadDog GearComfort Ride Seat Protector Motorcycle Tail Bag/Seat Bag Waterproof Luggage Bag Roam Universal Premium Bike Phone Mount Inmozata Waterproof Motorcycle Cover Padlock Chain 48in Motorcycle Bike Anti-Theft Security Alloy Steel Gear: Zoan Synchrony Duo Helmet ILM Motorcycle Gloves Hard Knuckle Protection ACG Adventure Motorcycle Jacket Interceptor Men's Wyatt Tactical Boot Travel Accessories: Motorcycle / Dirt Bike Carrier Hauler Hitch Mount Rack CZC AUTO Hitch Tightener CURT 21510 Trailer Hitch Pin & Clip Sunferno Ratchet Straps Tie Down 2500Lbs Break Strength Toolkit: WORKPRO 14-inch Tool Bag AstroAI Digital Multimeter, Voltmeter 1.5v/9v/12v VESSEL BALL GRIP 1/4" Hex. Bit Interchangeable Screwdriver (JIS) DEWALT 20V MAX Impact Driver Kit Impact Grade Socket Wrench Adapter Extension Set Tonsiki 1/4 Inch Screwdriver w/12pc Tamper Proof Torx Bits (for stock carb) EPAuto 1/2-inch Drive Click Torque Wrench, 10~150 ft./lb EPAuto 1/2-Inch Drive Metric Deep Impact 6p Socket Set 1/4 Ratcheting Wrench and Bits Set - 28-Piece, Metric Hex Key Allen Wrench Set with Ball End - Set of 26 CZC AUTO Small Tire Pressure Gauge Z-Color 1pcs Chain Breaker Link Splitter Pin Remover Core Tools CT122 Spoon Type Tire Iron, (Pack of 3) Acarte Carburetor Carbon Dirt Jet Cleaner Tool Kit 10 Stainless Steel Feeler Gauge Universal Standard SAE and Metric ABN Snap Ring Pliers Set BikeMaster Spoke Wrench 14-04 GTSpeed Universal Motorcycle Dual Cable Oiler Lubricator Lubing Tool I also have a higher quality version of the toolset that came with the bike, and the oddballs that were missing. __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr Last edited by idle_purr; 03-25-2021 at 06:14 PM.
	3

03-22-2021, 03:41 PM	#2
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Tailbag and Seat Pad __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr Last edited by idle_purr; 03-25-2021 at 07:45 PM.
	2

03-25-2021, 05:51 PM	#4
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Custom Keytag Added my last name to my bike with this custom keytag. It says WEBB on both sides and came with 2 keytags. Available Here __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr
	1

04-02-2021, 01:33 PM	#6
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Recent Mods: Disabled Hazard Lights Replaced Starter/Hazard Switch with Starter/Kill Switch Removed Alarm/Remote Start. __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr Last edited by idle_purr; 04-03-2021 at 10:30 AM.
	1

04-03-2021, 04:59 PM	#9
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Some Family Pictures Sisters! The Brozz is now Insured and Registered in NY. __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr Last edited by idle_purr; 04-05-2021 at 05:53 PM.
	2

03-22-2021, 06:05 PM	#3
Bill Hilly Join Date: Feb 2021 Posts: 1,003	I see you got yourself a tailbag. I ordered one from Amazon, and they never did get around to shipping it, so I cancelled the order, and ordered a trunk from eBay.. I have been looking for any reason to ride mine. I went to town today, for no other reason than to buy a box of garbage bags, which barely fit in the small bag I have rigged on my bike.
	1

03-29-2021, 10:28 PM	#5
Afan Join Date: Nov 2020 Location: Iowa Posts: 7
	1

04-02-2021, 09:16 PM	#7
Bill Hilly Join Date: Feb 2021 Posts: 1,003	I may be mis- understanding you. But if you removed the hazzard lights themselves ,then you will have no turn signals.
	1

04-10-2021, 02:44 PM	#10
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	My Brozz & Her Cousin All tagged and inspected! Got my first road to trail ride in today! __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr
	1

04-11-2021, 12:03 PM	#11
2LZ Join Date: Mar 2010 Location: Volcano, Ca Posts: 7,112	Have fun on the maiden voyage! I wish those were legal here. __________________ "Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350
	0

05-04-2021, 03:37 PM	#12
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Added some brush guards __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr
	1

05-04-2021, 05:06 PM	#13
Oltzer Join Date: Apr 2021 Location: Harrisburg Pennsylvania Posts: 13	Very nice, how did you get them to fit? I ordered some that JFG that look like yours but were no where near fitting. I have some Tusk bars on mine though. __________________ 2020 Brozz 250
	1

05-04-2021, 05:12 PM	#14
idle_purr Join Date: Feb 2021 Location: NY Posts: 218	Thank you Oltzer I had to cut the ball off of the end of my clutch lever but I filed it down and made it look nice. Other than that everything just fit, I assembled it all loosely and then got them where I liked them and clamped them down. __________________ NO HILL TOO STEEP NO MUD TOO DEEP The Brozz \| The Hawk Upgrades, Accessories, Etc... Assembly Checklist: Brozz 250 \| Hawk 250 ~idle_purr
	0

05-05-2021, 06:04 PM	#15
China Rider 27 Join Date: Dec 2018 Location: PNW Posts: 984	You can also put some shorty levers on that give you some clearance on the end.
	1