04-17-2007, 01:15 PM | #1 |
Join Date: Mar 2007
Posts: 732
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Clutch adjustment
Last ride of the day I noticed it didn't feel like my clutch was totally disengaging. Pulled it in and the bike kept going longer than it should from just "free rolling".
That and it's been getting harder to find neutral the past week. How do I adjust my clutch? Thanks for helping me out with a newb question. I guess I never have a problem with asking newb questions because the more help we all continue to post the more we'll all be helping others and the more the site and support will grow. |
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04-17-2007, 01:23 PM | #2 |
Join Date: Jan 2007
Location: Northern Vermont, USA
Posts: 1,271
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Where the clutch cable enters the clutch lever perch there will be a threaded adjuster. Sounds like you have too much free play in the clutch cable. Thread it OUT to get less free play = more clutch release.
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First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP! |
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04-17-2007, 01:39 PM | #3 |
Join Date: Oct 2006
Location: British Columbia, Canada
Posts: 223
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Not too long ago my bike would slip out of gear under torque.
Adjusting the clutch cable fixed the problem. in picture below the adjuster can been seen at the rubber boot below the header. |
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04-17-2007, 02:36 PM | #4 | |
Join Date: Sep 2006
Location: COLUMBIA, SC
Posts: 973
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Quote:
Jason
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2008 Jonway MC-70-150 2007 Roketa DB-07B (RSM-200E) 2006 Roketa DB-07A (RSX-200E) 1995 Kawasaki Concours (ZG1000) |
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04-17-2007, 02:52 PM | #5 |
Join Date: Mar 2007
Posts: 732
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I knew it would be something easy I just haven't the time to look at it since Sunday.
Thanks for speeding up my lookover; now I can get right to biz when I have a minute. lol Thanks! |
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04-17-2007, 03:14 PM | #6 | ||
Join Date: Jan 2007
Location: Northern Vermont, USA
Posts: 1,271
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Quote:
__________________
First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP! |
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04-17-2007, 03:20 PM | #7 |
Join Date: Sep 2006
Location: COLUMBIA, SC
Posts: 973
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When I replaced the springs and before, there was always slack in the cable at this location. Once you take your's apart you will see why. The flat spot on the internal rod has a little play this is designed to be taken up by the internal spring...So what's left has to be adjusted out if you want a clutch that begins to disengage within a 1/4" of pulling it in at the lever on the handlebars. Once that was taken out, I was able to remove any other unnecessary slack at the lever. I guess it also depends on how you like your clutch to disengage and engage.
Jason
__________________
2008 Jonway MC-70-150 2007 Roketa DB-07B (RSM-200E) 2006 Roketa DB-07A (RSX-200E) 1995 Kawasaki Concours (ZG1000) |
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04-17-2007, 06:41 PM | #8 | |
Join Date: May 2006
Location: Fredericton, NB, Canada
Posts: 1,744
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Quote:
__________________
Frostbite "The beatings will continue until moral improves" |
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04-17-2007, 07:00 PM | #9 |
Join Date: Mar 2007
Posts: 76
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My 07 Viva also has no adjuster on the lever only at the engine
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04-17-2007, 07:14 PM | #10 | |
Join Date: Jan 2007
Location: Northern Vermont, USA
Posts: 1,271
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Quote:
__________________
First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP! |
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04-18-2007, 02:14 AM | #11 |
Join Date: Mar 2007
Location: Abbotsford, BC, Canada
Posts: 4,880
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I dont want to go offtopic here, but a quck ? directed at molypod, with all that customization, how come you still have the barcode on your motor?
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04-18-2007, 03:33 AM | #12 |
Red I love your work. But some of our bike don't have ajustments at the lever. it makes me nuts I cant ajust the play in my throttle at all. And my clutch with out burning myself.
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Love from the Arizona High Desert |
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04-18-2007, 07:44 AM | #13 | |
Join Date: Jan 2007
Location: Northern Vermont, USA
Posts: 1,271
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Quote:
__________________
First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP! |
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04-18-2007, 01:05 PM | #14 | |
Join Date: Oct 2006
Location: British Columbia, Canada
Posts: 223
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Quote:
I started peeling it a bit and it was going to be a mess.. I'll get some goo gone and when I want to spend the time I'll take it off. Most of my free time has been spent doing the mods or riding and I run my freetime on a real tight schedule ( down to minutes before I have to go back to work) |
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04-18-2007, 03:40 PM | #15 |
Join Date: Mar 2007
Posts: 732
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Took 2 minutes over lunch to adjust it. Now it slips into N like BUTTA.
Thanks all!!! |
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