2022 Brozz 250 issue wheel/sprocket studs

DualSportJourney · 08-27-2022, 06:51 AM

I think I have an issue with the sprocket mounting studs. I'm noticing some clicking noise when I first start moving in first gear. It sounds like the chain is skipping or engaging the sprocket at an angle causing the sprocket to engage the sides of the chain. I think the sprocket is moving at an angle under torque.
Please note, the chain is adjusted to proper tension.
It appears that there is quite a bit of space between the wheel and the sprocket, exposing the studs.
I'm wondering if the bushings are seated to deep, sprocket out of tolerance, wheel out of tolerance, or a combination of all?

Here is a link to a photo on I posted on the "Bashan 250 owners of America" FB group...
https://scontent-lga3-1.xx.fbcdn.net...QA&oe=630E240E

XLsior · 08-27-2022, 05:54 PM

Is the rear sprocket flipped around the right way? Can't tell from the image but the rear sprocket has to go so the studs seat and lock* correct, which will effect chain alignment.

The studs will show a bit as its a 'floating' cush hub.

miraclepieco · 10-16-2022, 11:30 PM

A thorough check with a tape measure revealed that my rear axle alignment marks on the swing arms were significantly off. Re-align your rear wheel by measuring from the center of the swing arm bolt to the center of the rear axle.

08-27-2022, 06:51 AM	#1
DualSportJourney Join Date: Aug 2022 Location: Upstate NY Posts: 3	2022 Brozz 250 issue wheel/sprocket studs I think I have an issue with the sprocket mounting studs. I'm noticing some clicking noise when I first start moving in first gear. It sounds like the chain is skipping or engaging the sprocket at an angle causing the sprocket to engage the sides of the chain. I think the sprocket is moving at an angle under torque. Please note, the chain is adjusted to proper tension. It appears that there is quite a bit of space between the wheel and the sprocket, exposing the studs. I'm wondering if the bushings are seated to deep, sprocket out of tolerance, wheel out of tolerance, or a combination of all? Here is a link to a photo on I posted on the "Bashan 250 owners of America" FB group... https://scontent-lga3-1.xx.fbcdn.net...QA&oe=630E240E Last edited by DualSportJourney; 08-27-2022 at 08:01 AM. Reason: added link to photo
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08-27-2022, 05:54 PM	#2
XLsior Join Date: Aug 2020 Location: Australia Posts: 1,444	Is the rear sprocket flipped around the right way? Can't tell from the image but the rear sprocket has to go so the studs seat and lock* correct, which will effect chain alignment. The studs will show a bit as its a 'floating' cush hub.
	0

10-16-2022, 11:30 PM	#3
miraclepieco Join Date: Sep 2022 Posts: 24	A thorough check with a tape measure revealed that my rear axle alignment marks on the swing arms were significantly off. Re-align your rear wheel by measuring from the center of the swing arm bolt to the center of the rear axle.
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