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Old 05-19-2015, 11:27 PM   #91
The Thinker   The Thinker is offline
 
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Alright, so I have been riding the bike quite a bit and it has been doing well, but today I was out riding and out of nowhere the engagement point of the clutch changed. Usually the clutch engages slowly and can be released with a good controlled feeling in the hand, but when I was out today it changed to a small amount of engagement then all of a sudden engages the full way.

So if I were to translate the engagement into numbers, 1 being disengaged and 10 being fully engaged, it used to go 1-2-3-4-5-6-7-8-9-10, but now when I ride it goes 1-1-1-1-1-2-2-8-9-10 if that makes any sense. In order to take off from stoplights on my way home I had to do an awful lot of slipping to get the bike to take off without stalling, and the shifter is no longer a nice click. It feels more like I am forcing the shifter to do what I want.


 
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Old 05-19-2015, 11:47 PM   #92
SpudRider   SpudRider is offline
 
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I strongly suggest you quickly check to see if the clutch cable is frayed.
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2015 Zongshen ZS250GY-3 (RX3)
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Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 05-20-2015, 08:38 PM   #93
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I checked it out and it has no damage anywhere. Nothing feels like it is catching or snagging, its just the change in how the bike is responding. It also seems to get worse as the engine warms up.


 
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Old 05-21-2015, 12:54 AM   #94
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Have you lubricated the cable?
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Old 05-21-2015, 01:51 AM   #95
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One of the first things I do after working on my bike is put a couple drops of 3 in 1 down each cable on the bike. I am going to do a bit more riding tomorrow and see the condition of the clutch changes for better or for worse, then will report back with my findings.


 
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Old 05-21-2015, 03:34 AM   #96
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Quote:
Originally Posted by The Thinker View Post
... couple drops of 3 in 1 ...
The stuff http://en.wikipedia.org/wiki/Dry_lubricant used in lock (attracts less dust/ dirt ...) are more practical. Ancient recipe: graphite powder mixed w/ kerosene...
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Old 05-21-2015, 06:05 AM   #97
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I was discouraged some years ago of oiling cables as many had gone to a nylon (or similar) liner and the oil damaged the liner, causing cable grabs.
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Old 05-21-2015, 10:57 AM   #98
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I only use Maxima Chain Wax on cables. Good stuff.
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Old 06-09-2015, 10:27 PM   #99
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Hey everyone, just stopping in to report. Today I tested out a 2011 CBR250R to see whats up, and of course loved it (however I don't think I will be able to leave the dual sport community) and when I got home and rode my bike, I noticed how much worse it shifts again. I know the honda is going to shift smoother regardless, but mine just feels like you need to put a bit too much effort into shifting it. I don't know whats up with my bike, maybe it's just made like this?

My friend is getting his moto license soon and wants to buy my bike, and I will get something else, but I don't want to sell him a first bike that doesn't work properly.


 
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Old 06-10-2015, 10:40 AM   #100
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Before you make another adjustment, I recommend that you move your shifter down by one spline. See if that makes any difference.
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Old 06-10-2015, 10:40 PM   #101
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I will do this right now, however wont be able to test till tomorrow. Just curious, what makes you think this will fix the issue?


 
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Old 06-11-2015, 01:04 AM   #102
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If your shifter is too high, it's difficult to upshift.
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Old 06-11-2015, 05:19 PM   #103
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I changed it, no improvement. It's something internal that isn't working as smoothly as it should be. I just had the whole thing apart though so I don't know whats going on.


 
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Old 06-12-2015, 12:26 AM   #104
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It was worth a shot.
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Old 06-12-2015, 02:15 AM   #105
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I think I am just going to try to sell this thing for as much as I can get and be done with it. Maybe move to an RX3 or Japanese bike...


 
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