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Old 03-09-2011, 12:35 PM   #61
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Old 03-09-2011, 03:44 PM   #62
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The critical sidecar measurement appears to be the center of the sidecar wheel being 9" ahead of the rear axle.

I envision maybe a "train" of shopping carts, all held together with bungee cords..... a broken "D" type shovel handle (or a shovel) as a tow bar, maybe a set of those rear magnetic towing lights, and calling it a trailer!

There you go.... make a movie of that!


 
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Old 03-09-2011, 07:16 PM   #63
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That's an idea. Probably find a shopping cart in the scrap pile.
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Old 03-10-2011, 06:30 PM   #64
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Just got an email that my parts have been sent and will be here the 14th.
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Old 03-10-2011, 06:37 PM   #65
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Old 03-11-2011, 08:21 AM   #66
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Thanks Doc.
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Old 03-14-2011, 08:33 PM   #67
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Got my parts. Everything says Honda and Made in Japan. Now just have to wait until Friday to put it together.

I took it for a ride yesterday. I don't know for sure, but it only felt like top end was about 45mph. Also head some noise from the variator pulley.

Thinking that a new belt and cleaning/regreasing the roller weights made be on the priority list.
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Old 03-14-2011, 10:38 PM   #68
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Quote:
Originally Posted by katoranger
Got my parts. Everything says Honda and Made in Japan. Now just have to wait until Friday to put it together.

I took it for a ride yesterday. I don't know for sure, but it only felt like top end was about 45mph. Also head some noise from the variator pulley.

Thinking that a new belt and cleaning/regreasing the roller weights made be on the priority list.
Congratulations on receiving your parts, Allen. I am going to receive some Honda parts tomorrow.

Spud
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
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2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 03-14-2011, 11:33 PM   #69
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What parts, praytell, Brother Spud? :roll:
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Old 03-15-2011, 12:21 AM   #70
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Kato, I recommend that you investigate sliders instead of rollers. The design is supposed to allow the mass to travel further, which apparently results in higher RPM. Lighter sliders also increase the constant engine speed.

They're super cheap on eBay.
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Old 03-15-2011, 12:47 AM   #71
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What parts, praytell, Brother Spud? :roll:
I got an XR600R, left side cover, Doc. Since I removed the battery box on my XR650L, I wanted a flat side cover to replace the stock unit. I purchased the part purely for cosmetic reasons.

http://chinariders.net/modules.php?n...0873&start=225

Spud
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2006 Zongshen ZS200GY-2 (Sierra 200)
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Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 03-15-2011, 09:24 AM   #72
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Quote:
Originally Posted by Weldangrind
Kato, I recommend that you investigate sliders instead of rollers. The design is supposed to allow the mass to travel further, which apparently results in higher RPM. Lighter sliders also increase the constant engine speed.

They're super cheap on eBay.
Thanks, my first step is the belt. I heard some squealing on take off. I am sure with 20k miles some other parts may need attention too.

My research shows that lighter equals faster take off with reduced top end and heavier gives more speed, but you lose on the take off and hill power.

I will probably stick with stock or maybe slightly lighter. Need to see what the performance is like first. A new belt may be all I need.
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Old 03-15-2011, 10:27 AM   #73
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Chances are the belt is worn... chances are too that the rollers are "flat spotted" and not rolling quite like they should.

The jury is out here if you should grease (or lubricate) the rollers. Lubricated rollers attract belt dust, it seems to be a dammed if you do, dammed if you don't situation. You do have the benefit of a dust shield, not seen in other makes besides Honda, but most seem to take that off to try and get a little extra travel.

Clean-up of the faces (and making sure they are smooth, without ridges) is important. If you find the top width of the belt not much different (between the new and the old) the take up spring (in the driven assembly) should be replaced.

Best for the cheapest: Athena. Athena belts are cheaper than OEM (if your scooter is listed) and at least the same, or better quality. I have tried kevlar belts and found them only to be more expensive.


 
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Old 03-15-2011, 11:01 AM   #74
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Reading up on the sliders/rollers I found alot of info. I am leaning towards a light lube. Just enough to keep from rattling.

Looks like cleaning the surface really well and giving it a polish will help.


I found two sizes. 799x19x28 and 818x19x28.

The first size is common on ebay for the ch150. The second I found by googling the honda part number.

http://www.scooterpartsplace.com/805...sterday-1.aspx
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Old 03-15-2011, 11:24 AM   #75
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I'm not convinced a "polish" is in order, I go for a "brushed" look (more of a pre-polish), rather than shiny. To each his/her own.

It won't "rattle" with the right size of belt...... remember there is no "clutch function" (the clutch being in the driven package), the belt should, at all times, be "engaged", keeping pressure on the rollers......unless the rollers are worn, or flat spotted.

Belt size breakdown:
For example:
818x19x28
818: outside length
19: is the side chamfer (beveled edge) in degrees
28: width (at the top)

I prefer OEM, unless the price is stupid, followed by Athena. Yamaha OEM is $40 here, Athena $20.


 
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