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Old 10-31-2010, 12:13 AM   #46
Weldangrind   Weldangrind is offline
 
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It looks great Doc! Would you like to do a front disc brake upgrade? I have some parts...
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Old 10-31-2010, 09:24 PM   #47
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The Rat is running great. I trail rode 40 miles this weekend without a hitch.

The seat cover I bought is wrong, will try to send it back.

The chain and rear sprocket are shot. Since I'm leaning towards keeping it, I will order new ones. A Tsubaki and a JT, respectively. The front sprocket is new.

Does anyone know if these Honda mufflers need to be repacked? It sounds kinda meaty.
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Old 10-31-2010, 10:17 PM   #48
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ahh doc just swap that can out for a new fmf one, or hmf, dg, yoshi.. add some power, a nicer sound, and hotter looks
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Old 10-31-2010, 10:42 PM   #49
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Holy Cow! I must have accidentally unsubscribed from this thread! 8O I'm glad I discovered the problem, and got back here!

The "Dirt Rat" looks great, Doc! You did a superb job.

Spud
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Old 10-31-2010, 11:13 PM   #50
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Quote:
Originally Posted by SpudRider
Holy Cow! I must have accidentally unsubscribed from this thread! 8O I'm glad I discovered the problem, and got back here!

The "Dirt Rat" looks great, Doc! You did a superb job.

Spud
Spud, I was WONDERING where you were! My feelings were getting hurt you'd hardly noticed The Rat!
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Old 10-31-2010, 11:23 PM   #51
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by FastDoc
Quote:
Originally Posted by SpudRider
Holy Cow! I must have accidentally unsubscribed from this thread! 8O I'm glad I discovered the problem, and got back here!

The "Dirt Rat" looks great, Doc! You did a superb job.

Spud
Spud, I was WONDERING where you were! My feelings were getting hurt you'd hardly noticed The Rat!
I'm sorry, Doc! :( I don't know how I got unsubscribed from this thread! :? In the past I have clicked the wrong "button" by mistake, and been unsubscribed from threads; I guess the same thing happened to me this time. :roll: Anyway, I am very glad to be back! Congratulations! The "Dirt Rat" looks great! You have broken new ground with this project, Brother Bill!

Spud
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
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1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-31-2010, 11:35 PM   #52
Weldangrind   Weldangrind is offline
 
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Swapping on a different pipe is a challenge, since there isn't much aftermarket support for this model year. I don't think that the stock mufflers require packing, but maybe the baffle has been removed.

If you seriously want to swap the muffler for another product, let me know. I worked out a solution for Son of Weldangrind's '83, because the stock muffler was rotten.
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Old 11-01-2010, 12:10 AM   #53
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Quote:
Originally Posted by Weldangrind
Swapping on a different pipe is a challenge, since there isn't much aftermarket support for this model year. I don't think that the stock mufflers require packing, but maybe the baffle has been removed.

If you seriously want to swap the muffler for another product, let me know. I worked out a solution for Son of Weldangrind's '83, because the stock muffler was rotten.
The pipe is probably fine and normal, I'm just used to Q. Q is very quiet.
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Old 11-01-2010, 03:41 AM   #54
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im sure the header is good, i was merely talking about the silencer.. a nice fmf, dg or hmf silencer with a quit core inscert would look great..

if doc really really wanted a head pipe, just take it to any muffler shop who does customs exhaust for cars.. they have stainless steel pipe and the means to weld it..
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Old 11-01-2010, 08:52 AM   #55
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I plan to stick with the stock unit on mine. Our trails are within city limits and close to houses. I don't need to make any more noise than necessary and power is not really that important to me. Most likely won't get past 2nd or 3rd gear.


 
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Old 11-01-2010, 11:26 AM   #56
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Quote:
Originally Posted by katoranger
I plan to stick with the stock unit on mine. Our trails are within city limits and close to houses. I don't need to make any more noise than necessary and power is not really that important to me. Most likely won't get past 2nd or 3rd gear.
I have a 13 tooth front/50 tooth rear sprocket. I think that's stock. With the Lifan engine she'll wind out at about 60. I've not tried since I'm still in the break in period.

It's geared low, appropiate for a dirt only machine. I bet even at 20 on the trails you'll be in 4th or 5th. Should be quiet enough.

I will check my baffle, and spark arrestor.
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Old 11-01-2010, 01:58 PM   #57
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Maybe need a 14T sprocket then. I don't need to go too fast. The trails are short and twisty. Maybe a 4 acre area that we do laps on. The 90cc stays in 2-3rd most of the time.


 
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Old 11-01-2010, 02:11 PM   #58
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A 14 tooth will give you more top end and less low end grunt. We've dropped to a 12 tooth on Son of Weldangrind's XR200R. We want a wheelie machine.
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Old 11-01-2010, 02:17 PM   #59
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For where I am the 13 is just right.

I climbed a stupid steep long hill yesterday that gives Q fits. The Dirt Rat calmly chugged up it. Mostly in second, with a downshift to first at the top.

If the motor was broken in, and I was allowed full throttle, it wowuld have done it in second no problem.

A better rider wouldd have done it in third! :oops:

Since this bike will never see the street, a 50ish MPH top speed is more than enough.

If it was an XL, I bet it could be geared for a comfortable 65.

As always, it's too bad the China motors are not 6 speeds. That would solve this gearing issue.

Or a high low transfer case.
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Old 11-01-2010, 02:19 PM   #60
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Here's the hill. It's much bigger in person.

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