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#46 |
Join Date: Jun 2016
Location: akwesasne, NY-13655
Posts: 2,220
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OK, under the clutch, next to the plastic gear is the pawl and ratchet parts of the shift mechanism. I don't know why you are playing with the clutch. Shifting is a transmission problem. I would put the shift lever back on, and watch what is going on when you shift it. Have the bike on the center stand so that you can move the rear wheel back and forth so the gears can go into mesh...ARH
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#47 |
Join Date: Sep 2014
Posts: 1,907
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Everything looks normal. Do what ARH recommends to see if the shift drum indexer is working correctly.
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#48 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,653
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^2X^ Get someone else to shift it while you video. Might help us help you figure it out.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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#49 |
Join Date: Sep 2017
Location: Lubbock Texas
Posts: 31
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Ok I'll let you guys know what happens when I get a chance to work on it.
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2014 Hawk 250 |
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#50 | |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,653
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Quote:
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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#51 |
Join Date: Nov 2016
Location: robertsdale alabama usa
Posts: 1,007
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and make sure they are rotating the rear wheel back and forth while shifting or it wont shift
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1991 harley heritage softail classic 2016 hawk kaw h1 400 tripple 13' long chopper in progress 2009 johnny pag bar hog 2004 hd electra glide ultra classic shriner edition 1997 harley davidson 1200 sportster 1972 harley davidson amf sx250 |
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#52 |
Join Date: Sep 2017
Location: Lubbock Texas
Posts: 31
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I need to wait until tomorrow and see if I can get a stand to set it on. If the wheel moves will that make the shifter catch? As of right now the springs not pushed all the way in to move it into gear.
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2014 Hawk 250 |
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#53 | |
Join Date: Sep 2017
Location: Lubbock Texas
Posts: 31
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Quote:
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2014 Hawk 250 |
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#54 |
Join Date: Jun 2016
Location: akwesasne, NY-13655
Posts: 2,220
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Baasically yes. It has a constant-mesh tranmission, gear engagement by dog clutches. So you have to rotate the rear wheel back and forth for it to shift through all of the gears.
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#55 |
Join Date: Sep 2017
Location: Lubbock Texas
Posts: 31
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I put it up on a stand and had someone help me spin the back wheel and move the shifter while I filmed it. The first video is regular speed and the second one is slowed down towards the middle.
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2014 Hawk 250 |
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#56 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,653
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After watching the video I realized the real issue. The shift stopper arm and wheel are stuck behind the shifter plate. The wheel should be riding on the shifter plate. Look in the manual I sent you and you will see exactly what I am talking about. you may be able to take a screw driver and pop it back in place. Just make sure it lines up with the stopper plate after. The arm doesn't looked bent. Not sure how it could of gotten there in the first place.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel Last edited by JerryHawk250; 10-09-2017 at 09:45 AM. |
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#57 |
Join Date: Sep 2017
Location: Lubbock Texas
Posts: 31
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Thanks! What page would it be on in the manual? And is it the one for the Storm or the other bike?
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2014 Hawk 250 |
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#58 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,653
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Page 9-12 (158 of 336)of the Storm Manual.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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#59 |
Join Date: Jun 2016
Location: akwesasne, NY-13655
Posts: 2,220
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I would remove that lever that pivots on the left side with the hole in it that you can see that sort of star shaped wheel that is not turning, and see what is bent or broken on the back side of that lever/s...ARH
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#60 | |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,653
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Quote:
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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Tags |
enduro, hawk 250 |
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