Disaster strikes II

czowner · 02-07-2007, 04:46 AM

Got to the bottom of it, came to drain the oil in preparation of removing the extra shims I added to the gearbox, and it's full of rubber again. As most of the bits were in the clutch side I decided that the primary drive had to come off. I made a special tool out of an old socket to remove the primary nuts. The clutch basket has a crush drive in, not surprising as there's not one in the back hub. I drilled the rivets out and this is what I found.

Jonathan
http://www.chinariders.net/gallery2/...avId=xef99973d[/url]

red2003 · 02-07-2007, 08:51 AM

What the hell is that?? Were there rubber shockers on that gear? That would definately explain where your mystery parts were coming from. Looks like an easy fix though, right?? Glad you found it! Get 'r done!

ob1 · 02-07-2007, 08:58 AM

Damn, a cush drive clutch, cant say as I've ever seen that! Heck, hadnt seen a cush rear wheel hub since the '70s!

Gonna go back with the stock part new? Clean up the rubber mess and TIG weld the clutch solid{my initial solution}? Try to find a non-cush Jap equivalent?

At least it's just rubber floating around the engine, not near as likely to cause any major problems, once you get it flushed out.

Make absolutely sure you have oil flow through all the passages!

02-07-2007, 04:46 AM	#1
czowner Join Date: Sep 2006 Location: North East England Posts: 313	Disaster strikes II Got to the bottom of it, came to drain the oil in preparation of removing the extra shims I added to the gearbox, and it's full of rubber again. As most of the bits were in the clutch side I decided that the primary drive had to come off. I made a special tool out of an old socket to remove the primary nuts. The clutch basket has a crush drive in, not surprising as there's not one in the back hub. I drilled the rivets out and this is what I found. Jonathan http://www.chinariders.net/gallery2/...avId=xef99973d[/url]
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02-07-2007, 08:51 AM	#2
red2003 Join Date: Jan 2007 Location: Northern Vermont, USA Posts: 1,271	What the hell is that?? Were there rubber shockers on that gear? That would definately explain where your mystery parts were coming from. Looks like an easy fix though, right?? Glad you found it! Get 'r done! __________________ First Chinabike: 2006 Roketa RSX200E Current Chinabikes: 2023 Titan DLX & 2022 Lifan KP Mini w/ 210cc BRT kit, 22 RWHP!
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02-07-2007, 08:58 AM	#3
ob1 Join Date: Jul 2006 Posts: 499	Damn, a cush drive clutch, cant say as I've ever seen that! Heck, hadnt seen a cush rear wheel hub since the '70s! Gonna go back with the stock part new? Clean up the rubber mess and TIG weld the clutch solid{my initial solution}? Try to find a non-cush Jap equivalent? At least it's just rubber floating around the engine, not near as likely to cause any major problems, once you get it flushed out. Make absolutely sure you have oil flow through all the passages!
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