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#1 |
Join Date: Jun 2019
Location: Arizona
Posts: 12
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Bad brake switch?
My garage door was hand build by the previous owner. It doesn't open wide enough to park my buggy inside. I was keeping it outside, covered, until someone tried to steal it. I decided to break it down and put it in the garage until I can rebuild the door to open all the way.
When I put it all back together, it wouldn't start. Brake check, no light. I bypassed the brake switch and it started up. Is it possible I did something wrong when draining, refilling and bleeding the brake system? I bought it this year and has very few hours. Surely the switch wouldn't go out that soon. |
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#2 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,656
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Do you have a mechanical switch or hydraulic switch? The mechanical ones tend to corroded. Spray a little contact cleaner in it might help.
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2024 Linhai 300 ATV 4x4 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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#3 |
Join Date: Jun 2019
Location: Arizona
Posts: 12
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It's hydraulic, sorry I didn't mention it. Thank you
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#4 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,656
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It may will have some air in the line or just a faulty switch. The switch works on pressure. Do the brakes pump up good and hard?
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2024 Linhai 300 ATV 4x4 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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#5 |
Join Date: Jun 2016
Location: Hell
Posts: 2,408
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bridge the 2 wires at bike n brake light should come on
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#6 |
Join Date: Jun 2019
Location: Arizona
Posts: 12
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The brakes feel good. If I press the pedal and try to rock it back and forth, the brake hold it in place. I am going to try bleeding them again though. I'll try to do it today and respond later.
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#7 |
Join Date: Jun 2019
Location: Arizona
Posts: 12
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That's what I meant by bypassing the switch. I just placed both wires on the same terminal of the brake switch and it started up. That is how I diagnosed the problem.
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Tags |
brake, brake switch, brake system |
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