08-10-2011, 01:31 PM | #1 |
Join Date: Jun 2010
Location: UK
Posts: 37
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Help - GY200 Gearbox Exploded Diagram - Urgent!
Had a bearing collapse in the gearbox, got it all stripped, replacement bearing bought and at the ready then disaster - just about to start reassembly n dropped the shaft and all the gears on the floor!
Got all the bits but could do with an exploded diagram to ensure I get all the spacers/washers/gear clusters etc in the right order. Please help someone...... :( |
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08-10-2011, 01:57 PM | #2 |
Join Date: Mar 2009
Location: Southeastern Washington desert
Posts: 14,761
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TRY looking at www.bikebandit.com for a Honda XR200. I think this is the engine the Hondoids were cloned from. The microfiche drawings may be detailed enough to help you out.
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08-10-2011, 02:04 PM | #3 |
Join Date: Jun 2010
Location: UK
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Cheers for that - I'm looking a BikeBandit but cannot see the microfiche you mention?
Have searched XR200 on the site but just 8 results of unavailable unknown bits? |
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08-10-2011, 02:18 PM | #4 |
Join Date: Jun 2010
Location: UK
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Forgot to mention its the 163FML engine - 197cc OHV (pushrod)
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08-10-2011, 02:45 PM | #5 |
Join Date: Mar 2009
Location: Southeastern Washington desert
Posts: 14,761
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08-10-2011, 02:46 PM | #6 |
Join Date: Mar 2009
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Look under 'Transmission'
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08-10-2011, 03:56 PM | #7 |
Join Date: Jun 2010
Location: UK
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Thanks FastDoc but having looked at the schematic diagram I think mine is different to that?
Maybe I'm wrong - any ideas anyone? |
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08-10-2011, 09:36 PM | #8 |
Join Date: Mar 2009
Location: Southeastern Washington desert
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Sorry it didn't help. Maybe someone will chime in with a better link,
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08-10-2011, 11:19 PM | #9 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
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Does this look close? GG125
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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08-11-2011, 10:26 AM | #11 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
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Humanbeing says that the CG125 isn't exactly the same, because it lacks the electric start. I don't have a link to an identical fiche.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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08-11-2011, 11:26 AM | #12 |
Join Date: Jun 2010
Location: UK
Posts: 37
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Cheers Weld - thats the one I think, now the difficult bit?
Thanks everyone for all your help. Andy |
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08-11-2011, 06:58 PM | #13 | |
Join Date: Mar 2008
Posts: 2,436
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Quote:
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08-12-2011, 11:08 AM | #14 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
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Thanks Humanbeing! I saved that one to my hard drive.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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