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Old 02-17-2014, 11:25 PM   #29
SpudRider   SpudRider is offline
 
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Join Date: Jul 2008
Location: Idaho
Posts: 25,054
The outside of the flywheel looks good to me. I would guess the inside of the flywheel was scratched either before, or during installation of the flywheel. I can't imagine anything getting between the stator and flywheel which would result in that damage.

As I said earlier, I would replace the wiring harness and test the electrical system for proper function before I replaced the flywheel. If the new wiring harness doesn't fix the problem, you might as well replace the flywheel. If you do replace the flywheel, you should consider installing a new, cam timing chain at the same time.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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