Coolster Assembly Questions

Numbrseven · 12-19-2016, 10:17 AM

With any luck, I'll finally be picking up the 2 Coolster 150's today. Since these are Christmas presents, I have to assemble and hide these away from the house. So that brings me to my question. Will I need anything special to assemble these ATV's? Anything outside of SAE and metric wrench sets and socket sets, screwdrivers, and a HAMMER? (and blue loc-tite of course!)

**JerryHawk250** · 12-19-2016, 10:33 AM

Quote:

Originally Posted by Numbrseven

With any luck, I'll finally be picking up the 2 Coolster 150's today. Since these are Christmas presents, I have to assemble and hide these away from the house. So that brings me to my question. Will I need anything special to assemble these ATV's? Anything outside of SAE and metric wrench sets and socket sets, screwdrivers, and a HAMMER? (and blue loc-tite of course!)

Nothing special. Mine went together pretty quick. Loc-tite and check all bolts. Especially the Allen screws on the hand guards. I missed them and those were the 1st screws to back out.

Numbrseven · 12-19-2016, 10:37 AM

Quote:

Originally Posted by JerryHawk250

Nothing special. Mine went together pretty quick. Loc-tite and check all bolts. Especially the Allen screws on the hand guards. I missed them and those were the 1st screws to back out.

Thanks, adding an Allen wrench set to the Go Box! :-)

**JerryHawk250** · 12-19-2016, 10:40 AM

Quote:

Originally Posted by Numbrseven

Thanks, adding an Allen wrench set to the Go Box! :-)

It comes with Allen wrench and open end wrenches. You could assemble with the tools it comes with but sockets and ratchet make it a lot quicker.

WarZ · 12-26-2016, 01:34 AM

I picked up a pair myself for the holidays. One is fully assembled (minus hand guards ... how do the inside points attach exactly ?).

I found it surprising how you mostly have to guess what size bolts go where, and when you need to use washers etc. The instructions were little more than the recommended order to put it together, and provided almost no help.

Has anyone found good detailed assembly instructions anywhere? I dug for videos and sites and came up with nothing specific. I got it mostly worked out at this point, but would love to double check my work.

Ty.

Numbrseven · 12-26-2016, 09:56 AM

Quote:

Originally Posted by WarZ

I picked up a pair myself for the holidays. One is fully assembled (minus hand guards ... how do the inside points attach exactly ?).

I found it surprising how you mostly have to guess what size bolts go where, and when you need to use washers etc. The instructions were little more than the recommended order to put it together, and provided almost no help.

Has anyone found good detailed assembly instructions anywhere? I dug for videos and sites and came up with nothing specific. I got it mostly worked out at this point, but would love to double check my work.

Ty.

I didn't find any better assembly instructions either and I didn't even attempt the hand guards. I just left them off.

**JerryHawk250** · 12-27-2016, 11:48 AM

Name: hand guard.jpg
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Quote:

Originally Posted by numbrseven

i didn't find any better assembly instructions either and i didn't even attempt the hand guards. I just left them off.

This might help for hand guard mount. Clamps mount right under the cross bar on the handle bar.

2LZ · 12-19-2016, 12:40 PM

SEND PICS! We love shiny new stuff!...especially during assembly! :-)

Darth Racer · 12-19-2016, 06:27 PM

The wrenches that came with my Rhino were garbage.. Have a good set of metric sockets and Allen keys on hand.

ckangaroo70 · 12-20-2016, 08:31 AM

loctite...loctite...loctite...grease..grease and then a bit more loctite and grease. Did I mention not to forget to loctite every bolt you can reach? lol
Seriously though...take your time and give everything a good looking over

Speckred17 · 12-20-2016, 09:46 AM

And some Good synthetic oil. You will want to get that chinese sludge out of there quickly

2LZ · 12-20-2016, 10:24 AM

Quote:

Originally Posted by Speckred17

And some Good synthetic oil. You will want to get that chinese sludge out of there quickly

...and Swampy told me he swapped out the CV lube also. I hear it's just as high quality as the engine oil. ;-)

Swampy · 12-20-2016, 11:04 AM

Tap and Die set for chasing threads. On my quads they "prefit" some of the brackets/hardware and left some extra metal in the holes.

We expect pics!

**JerryHawk250** · 12-20-2016, 11:27 AM

The initial oil change should be non-synthetic so rings, bearings and so on can wear and set in then go with a full synthetic after.

Numbrseven · 12-21-2016, 06:24 PM

Alright, so I have one put together, mostly. It got dark on me before I could put the handlebar protector things on. I think I'm going to leave them off. They look like they'd be the first thing to break. However, Once I finished I had extra bolts and nuts left over. Did yours come with extras or did I miss some places that should have bolts and nuts?

12-19-2016, 10:17 AM	#1
Numbrseven Join Date: Nov 2016 Location: Florida Boy Posts: 89	Coolster Assembly Questions With any luck, I'll finally be picking up the 2 Coolster 150's today. Since these are Christmas presents, I have to assemble and hide these away from the house. So that brings me to my question. Will I need anything special to assemble these ATV's? Anything outside of SAE and metric wrench sets and socket sets, screwdrivers, and a HAMMER? (and blue loc-tite of course!)
	0

12-19-2016, 12:40 PM	#8
2LZ Join Date: Mar 2010 Location: Volcano, Ca Posts: 7,103	SEND PICS! We love shiny new stuff!...especially during assembly! :-) __________________ "Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350
	1

12-20-2016, 11:04 AM	#13
Swampy Join Date: Aug 2011 Location: Sacramento, CA Posts: 218	Tap and Die set for chasing threads. On my quads they "prefit" some of the brackets/hardware and left some extra metal in the holes. We expect pics! __________________ 1986 TT350, 2002 Grizzly 660, 2009 TR125 and two 2015 Kandi 150cc Quads.
	2

12-20-2016, 11:27 AM	#14
JerryHawk250 Moderator Join Date: Oct 2016 Location: Houma, La. Posts: 11,590	The initial oil change should be non-synthetic so rings, bearings and so on can wear and set in then go with a full synthetic after. __________________ 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S (Sold) 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel
	1

12-26-2016, 01:34 AM	#5
WarZ Join Date: Oct 2016 Location: Western NY Posts: 11	I picked up a pair myself for the holidays. One is fully assembled (minus hand guards ... how do the inside points attach exactly ?). I found it surprising how you mostly have to guess what size bolts go where, and when you need to use washers etc. The instructions were little more than the recommended order to put it together, and provided almost no help. Has anyone found good detailed assembly instructions anywhere? I dug for videos and sites and came up with nothing specific. I got it mostly worked out at this point, but would love to double check my work. Ty.
	1

12-19-2016, 06:27 PM	#9
Darth Racer Join Date: Apr 2016 Location: MD Posts: 558	The wrenches that came with my Rhino were garbage.. Have a good set of metric sockets and Allen keys on hand.
	3

12-20-2016, 08:31 AM	#10
ckangaroo70 Join Date: Feb 2016 Posts: 113	loctite...loctite...loctite...grease..grease and then a bit more loctite and grease. Did I mention not to forget to loctite every bolt you can reach? lol Seriously though...take your time and give everything a good looking over
	1

12-20-2016, 09:46 AM	#11
Speckred17 Join Date: Feb 2016 Posts: 47	And some Good synthetic oil. You will want to get that chinese sludge out of there quickly
	1

12-21-2016, 06:24 PM	#15
Numbrseven Join Date: Nov 2016 Location: Florida Boy Posts: 89	Alright, so I have one put together, mostly. It got dark on me before I could put the handlebar protector things on. I think I'm going to leave them off. They look like they'd be the first thing to break. However, Once I finished I had extra bolts and nuts left over. Did yours come with extras or did I miss some places that should have bolts and nuts?
	0