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#1 |
Join Date: Dec 2011
Posts: 21
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Topping out....
It seems as though the front forks on my as-new gy-5 are topping out at full extension; with a hearty 'clunk'
annoying. I have seen some of the posts on changing fork oil and/or adding pre-load spacers, anything else to consider? Does not seem to be much dampening going on... sounds kind of 'cheap' (because it IS, lol) |
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#2 |
Join Date: Dec 2009
Location: Alaska
Posts: 914
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add two cap fulls of heavyish weight fork oil or some 10w-40 to each fork, this usually solves the problem
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Dune buggy build http://chinariders.net/modules.php?n...wtopic&t=14470 400cc lifan build vid: http://youtu.be/20HoU8OK_Y0 other fun: http://tinyurl.com/wildalaskan |
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#3 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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You can also increase the amount of oil in each fork. The Chinese forks seem to have very low levels of fork oil. :roll:
Spud ![]()
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." ![]() 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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#4 |
Join Date: Dec 2011
Posts: 21
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...so add an ounce of 10-40 per leg and give it a go, eh?
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#5 |
Join Date: Apr 2011
Location: Souderton, PA
Posts: 367
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If you're topping out, you don't want to add any preload spacers. Heavier oil will definitely help slow the rebound.
Can I ask how much you weigh? I am only 140 lbs, and have the opposite problem on my XF200. I've only topped it out over jumps, but it compresses quite readily and dives under braking. I keep meaning to change the fluid, but just haven't gotten to it yet.
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2008 Yamaha WR250x 2006 Honda CRF250R Sold: 2002 Suzuki SV650S, 2009 Qlink XF200 |
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#6 |
Join Date: Dec 2011
Posts: 21
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approx. 200 lbs, all up.
was not going to add spacers yet; looking to smooth operation at full extension first... Who knows; may be NO oil in there... |
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#7 | |
Join Date: Apr 2011
Location: Souderton, PA
Posts: 367
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Quote:
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2008 Yamaha WR250x 2006 Honda CRF250R Sold: 2002 Suzuki SV650S, 2009 Qlink XF200 |
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#8 |
Join Date: Jun 2009
Location: Brisbane, Queensland, Australia
Posts: 648
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wild alaskan said it. it s the oil, too little of it, it always is. :-) a manual would tell you how much, might as well fill em up properly. on the zong its 200 ml. i ve used a C4 auto transmisson oil with great success but they also have fork oil in the shops.
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1971 Garelli Gulp 50cc with open ports and 16 mm Bing Carbie + 1980 Honda XL 223 ZS ![]() |
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#9 |
Join Date: Feb 2009
Location: Michigan
Posts: 1,035
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I know that some (like zingshoen, above) have used ATF with sucess but my opinion is to go with true fork oil. That way you know the weight in case you have to go up or down. I measured the fluid that came out of my XF200 forks and they were 330ml each like the manual says there should be. I went with 20w fork oil with some sucess...I was looking to eliminate some of the diving during braking. I will add more oil, a fluid ounce (about 30ml) at a time, if I need to fine tune the forks.
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#10 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
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I believe that fork oil is simply non-detergent oil. I've experimented with 10W, 15W and 20W non-detergent oil in forks with good results. It's usually half the price and twice the volume.
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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#11 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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I agree with Weld, Zingshoen, and David.
![]() If non-detergent, SAE motor oil works well in your forks, there's no reason to spend more money for fork oil. However, David is certainly correct. Fork oil is formulated to maintain a consistent, known viscosity over a wide temperature range. In contrast, SAE motor oil has a wide range of viscosities, as shown in this chart. ![]() ![]() Also, fork oil has anti-foaming agents, and other additives to reduce fork stiction, et cetera. However, two, 10W fork oils can have very different viscosities, as shown in the following chart. ![]() ![]() Therefore, some 10W fork oils actually have a lower viscosity than some 5W fork oils. 8O To make sure you are actually getting a higher, or lower viscosity, you need to verify the data. ![]() I chose Mobile1 Synthetic ATF when it came time to change my Zong's fork oil, and it is working great! ![]() ![]() ![]() The 34 cST viscosity is working very well in my forks; they are less stiff than before. ![]() ![]() In the final analysis, I agree most with David. ![]() ![]() ![]() Spud ![]()
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." ![]() 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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#12 | |
Join Date: Nov 2011
Location: Sofia, Bulgaria
Posts: 436
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Quote:
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#13 | ||
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Quote:
![]() ![]() http://www.peterverdone.com/wiki/ind...spension_Fluid Mobile1 Synthetic ATF has a good viscosity index, but many of the fork oils have even better VIs. ![]() Spud ![]()
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." ![]() 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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#14 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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As I related earlier, Chinese motorcycle forks are notoriously low on oil. :roll: After reading conflicting information from several Zongshen service manuals, I finally decided to add 200ml of fork oil (Mobile1 Synthetic ATF) to my Zong's forks.
http://chinariders.net/modules.php?n...wtopic&t=13268 My forks are working great, but after adding 200ml of fork oil, the fork oil level is 11.5-inches, or 292 mm from the top of the compressed fork. :? Therefore, I’ve decided to add fork oil until the oil level is 150mm from the top of the fork tube, or the oil covers the top of the fork spring. ![]() ![]() You can set the fork oil level to the desired height utilizing a turkey baster. ![]() No, not that kind of turkey baster. :roll: This is the type of turkey baster you should use to establish the correct height of your fork oil. ![]() ![]() You can employ the turkey baster in the following method, marking the baster for the desired height of the fork oil. ![]() ![]() In my instance, I will see how much additional fork oil is required to cover the fork springs. Then, I might add as much fork oil as necessary to bring the oil level to 150mm from the top of the compressed forks. ![]() Spud ![]()
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." ![]() 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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#15 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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As motorcycle forks compress, the amount of air above the fork oil is also compressed. Therefore, having too much air above the fork oil can allow the fork to bottom out too easily.
![]() ![]() Leaving 150mm (5.9-inches) of air space should not cause excess pressure inside my Zong's forks. However, reducing the air space from 292mm to 150mm will probably make my forks more resistant to bottoming out. ![]() Spud ![]()
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." ![]() 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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