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11-15-2015, 05:55 PM | #1 |
Join Date: May 2007
Location: Warshington
Posts: 928
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lowering link install
I installed the lowering link on my RX3 and took a few picks showing process, enjoy.
Pressing the bearings out of old link and into new link were the only hard part if you don't have a press to do it with. You need some sort of bushing to support the link while you push the bearings out of the link and back in. The only problem I had was not pressing the bearings in each side far enough which didn't allow the seals and inner bearing to be narrow enough to fit back in frame bracket. When I tried to put the new one back on it was to wide to fit in the RX3 front bracket so I had to press them in a little farther. If you have dial calipers, measure how wide your old link bearings are set at and set them the same in the new link and you should be good to go. Since I have oversize tires on my rX3 compared to the originals , I think this lowering link brought it back down to the seat height it was when new. I have forks lowered also about 3/4" and have room to go 2x that with the bar risers on it now. I'm 5'6' so every little bit helps rj comparing old link with new. 6" bottle jack used under centerstand to take weight off rear wheel suspension. only 2 bolts holding link on 15mm and 17mm sockets needed to remove. link removed pressing out needle bearings from old link All the thingies that came off the original link that need to be put on new link 5 ton press used to put bearings back in new link other side bearing install done
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11-15-2015, 06:02 PM | #2 |
Join Date: Sep 2014
Location: Orange County, CA
Posts: 410
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Looks great, rjmorel! And great photos/write-up! With the lowering link, do you need to adjust the rear spring preload at all?
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11-15-2015, 06:11 PM | #3 |
Join Date: May 2007
Location: Warshington
Posts: 928
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I noticed after lowering it the bike leans over less on the kickstand so will have to be careful where I park it more. As far as rear shock, tightening spring up would help it not squat and lean over as far but I'm not going to mess with it much till the "better" shock becomes available.
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11-15-2015, 06:44 PM | #4 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Thanks for posting the great tutorial with such excellent photographs, Rob. I have added a link to this thread in the RX3 Tech Sticky, under the Modifications subheading.
http://www.chinariders.net/showthread.php?t=14228
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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11-15-2015, 06:51 PM | #5 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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I must admit, I'm surprised the lowering link didn't come with bearings installed.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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11-15-2015, 09:25 PM | #6 |
Join Date: Apr 2015
Location: SF East Bay
Posts: 12
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Surprise...
Me too. I thought it was going to be remove and replace.
Now I'm going to have to find someone that has a press. If I would have known, I could have asked CSC to install the bearings in it already for a fee. |
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11-15-2015, 10:02 PM | #7 | |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Quote:
If someone with a press removes the bearings for you, you can install the bearings into your lowering link with a Motion Pro Bearing Install Tool. http://www.motionpro.com/motorcycle/partno/08-0213/ I own one of these tools, as well as a 12-ton press. For a small job, such as installing bearings into a lowering link, the Motion Pro tool does a very good job.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 Last edited by SpudRider; 11-16-2015 at 03:37 PM. |
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11-15-2015, 09:22 PM | #8 |
Join Date: Apr 2015
Location: SF East Bay
Posts: 12
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Thanks. I just posted a question on rx3forums for anyone who installed the lowering link to share the installation process. And I go on here and there it was. Thanks.
Oh by the way, how did you lower the forks? I'm about the same height as you 5'06". |
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11-15-2015, 11:52 PM | #9 | |
Join Date: May 2007
Location: Warshington
Posts: 928
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Quote:
Spud ,I that very thought did surface as I exchanged the links how much simpler it would be if they did come with the bearings installed so you didn't have to swap them, rj
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11-16-2015, 12:46 PM | #10 | |
Join Date: Sep 2014
Posts: 247
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Quote:
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11-27-2015, 03:48 PM | #11 | |
Join Date: Aug 2015
Location: Taos
Posts: 104
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Quote:
please would you elaborate on the fork lowering a little more? may I do this with front tire on the ground, one fork at a time?? thanks |
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11-27-2015, 11:57 PM | #12 | |
Join Date: May 2007
Location: Warshington
Posts: 928
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Quote:
Yes you can move forks with front tire on ground one fork at a time. Loosen all 8 allan bolts, 4 for each side .Grab one tube at a time and twist the tube and it will slide right up. It may be easier to remove the plastic panels off gas tank to get to the bottom allen head bolts on the lower triple clamp. DO NOT LET THE TAPERED FATTER PORTION OF THE TUBES GO UP INTO THE TOP TRIPLE CLAMP. You can see just under the fork cap 2 lines showing how far up I've moved the forks , about 3/8". , usually the fork cap is even with the top of the triple clamp. Also shown in pic are the 7/8" handle bar risers installed. I thought I could raise the forks up higher to just before they touched the bottom of the handle bars but the tapered portion on the fork tube will not allow the tubes to go up any farther. Hope this helps, rj
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11-28-2015, 12:16 AM | #13 |
Join Date: Aug 2015
Location: Taos
Posts: 104
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Outstanding description and photo. Without risers will I get full amount like you did, 3/8"?
That experienced info is just what I need to proceed. Thank you rj |
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11-15-2015, 10:10 PM | #14 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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The following link describes how you use the tool to install bearings.
http://www.motionpro.com/motorcycle/...tool__08-0213/
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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11-15-2015, 10:16 PM | #15 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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There are also a number of YouTube videos which show how you can remove bearings with a small vise, et cetera.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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