Go Back   ChinaRiders Forums > Technical/Performance > Adventure Bikes > Zongshen RX3
Register FAQ Community Calendar Today's Posts Search
Reply
 
Thread Tools Search this Thread Display Modes
Old 12-22-2015, 03:07 PM   #1
peperino   peperino is offline
 
Join Date: Aug 2015
Location: Buenos Aires, Argentina
Posts: 135
Clutch issues?

This just happened to a guy here in Argentina. This used to happen in the Megelli's engine but we thought it was fixed in the RX3 engine. Seems its not.


 
Reply With Quote
Old 12-22-2015, 03:13 PM   #2
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
That is the starter/sprag clutch. I have ridden my RX3 over 13,000 miles, and I haven't had any problems whatsoever with the starter motor.

You can learn the design, and operation of this sprag clutch, by reading the following thread.

http://www.chinariders.net/showthread.php?t=15622
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-23-2015, 02:09 AM   #3
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
Obviously, that sprag clutch is a defective part. The starter/sprag clutch isn't subjected to forces that would cause that much damage. Also, large Ducati motorcycles use a sprag clutch which appears to be identical to the RX3 sprag clutch.
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-23-2015, 12:39 PM   #4
peperino   peperino is offline
 
Join Date: Aug 2015
Location: Buenos Aires, Argentina
Posts: 135
Well it is a common failure in the Megellis that we have seen here. It is great that the ones sold there haven't experienced this issue


 
Reply With Quote
Old 12-23-2015, 01:18 PM   #5
Danimal   Danimal is offline
Banned
 
Join Date: Sep 2015
Posts: 176
Quote:
Originally Posted by peperino View Post
Well it is a common failure in the Megellis that we have seen here. It is great that the ones sold there haven't experienced this issue
please quantify that statement. Way too easy to use a word like "common".

How many Sprag failures out of how many bikes sold?


 
Reply With Quote
Old 12-29-2015, 01:14 PM   #6
peperino   peperino is offline
 
Join Date: Aug 2015
Location: Buenos Aires, Argentina
Posts: 135
Quote:
Originally Posted by Danimal View Post
please quantify that statement. Way too easy to use a word like "common".

How many Sprag failures out of how many bikes sold?
Well honestly it wasn't a very popular bike to start with so it's not a huge number.

But browsing the Megelli facebook group you can find plenty of cases. Not sure how many though, I don't have that info


 
Reply With Quote
Old 12-29-2015, 01:38 PM   #7
Danimal   Danimal is offline
Banned
 
Join Date: Sep 2015
Posts: 176
Quote:
Originally Posted by peperino View Post
Well honestly it wasn't a very popular bike to start with so it's not a huge number.

But browsing the Megelli facebook group you can find plenty of cases. Not sure how many though, I don't have that info
So using the word "common" to describe the sprag failure rate is inaccurate at best.
And you do know that the owners who's sprags do not fail never tender their opinion right?


 
Reply With Quote
Old 12-29-2015, 02:16 PM   #8
peperino   peperino is offline
 
Join Date: Aug 2015
Location: Buenos Aires, Argentina
Posts: 135
Quote:
Originally Posted by Danimal View Post
So using the word "common" to describe the sprag failure rate is inaccurate at best.
And you do know that the owners who's sprags do not fail never tender their opinion right?
I'm sorry, let's change the word common that seems to be inaccurate. Sorry I speak spanish.
What I'm trying to say, is that if I enter a facebook group and see a bunch a people having an issue, it is enough for me to at least have eyes opened and be aware. That's all


 
Reply With Quote
Old 12-29-2015, 03:02 PM   #9
Danimal   Danimal is offline
Banned
 
Join Date: Sep 2015
Posts: 176
Quote:
Originally Posted by peperino View Post
I'm sorry, let's change the word common that seems to be inaccurate. Sorry I speak spanish.
What I'm trying to say, is that if I enter a facebook group and see a bunch a people having an issue, it is enough for me to at least have eyes opened and be aware. That's all
Ok. Now we're getting somewhere towards quantifying the possible quality issue
How many is a bunch, vs how many sold?

And again, remember that you aren't hearing complaints from those without an issue


 
Reply With Quote
Old 12-29-2015, 04:26 PM   #10
DaytonaMike   DaytonaMike is offline
 
DaytonaMike's Avatar
 
Join Date: Oct 2015
Location: Colombia
Posts: 91
Peperino were there any warning signs (noises, hard starts, etc.) before failure? Just wondering what to watch out for or listen for. Thanks for the post. I think all issues should be documented just so we can all help each other out in the long run.


 
Reply With Quote
Old 12-29-2015, 10:36 PM   #11
Jay In Milpitas   Jay In Milpitas is offline
 
Jay In Milpitas's Avatar
 
Join Date: Jul 2015
Location: Milpitas, CA. USA
Posts: 775
Quote:
Originally Posted by peperino View Post
I'm sorry, let's change the word common that seems to be inaccurate. Sorry I speak spanish.
What I'm trying to say, is that if I enter a facebook group and see a bunch a people having an issue, it is enough for me to at least have eyes opened and be aware. That's all
I thank you for your open eyes.



 
Reply With Quote
Old 12-29-2015, 10:38 PM   #12
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
Quote:
Originally Posted by peperino View Post
I'm sorry, let's change the word common that seems to be inaccurate. Sorry I speak spanish.
What I'm trying to say, is that if I enter a facebook group and see a bunch a people having an issue, it is enough for me to at least have eyes opened and be aware. That's all
Yes, thank you for alerting us of a potential problem.
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-30-2015, 07:07 AM   #13
Juanro   Juanro is offline
 
Juanro's Avatar
 
Join Date: Oct 2015
Posts: 321
As for the quantification, lets say this:
- Number of a similar bike (say: Honda XR250 Tornado) sold: thousands. Starter clutch failures: "very few", if any.
- Number of RX3 (and the other bike sold in Argentina with the same engine, Megelli 250r) sold: a few hundreds (reports says the initial run of RX3 was 400 bikes). Starter clutch failures: enough for the mechanics to be posting videos on YouTube about how to fix it and that in a closed Facebook group "many" people are reporting it to had happened.
Of course this is not data to make a statistic, I guess is more a word of mouth issue, like, you know, "The Honda NX4 Falcon consumes oil and it will seize if you don't have a close eye on it" or "The early Honda V4's are notorious for its tendency to eat cam due to poor oil flow in the head", I can't vouch for any of this being "true" in the scientific way, In fact a friend had a NX4 with no problems and I've put over ten thousand miles in an early Sabre V4 with no cams wearing on me.


 
Reply With Quote
Old 12-30-2015, 09:34 AM   #14
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
Please post a link or two for videos concerning the starter clutch failures. The videos can be in Spanish, or any other language.
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-30-2015, 12:20 PM   #15
Juanro   Juanro is offline
 
Juanro's Avatar
 
Join Date: Oct 2015
Posts: 321
Hi,

Here:


 
Reply With Quote
Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 06:54 PM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.