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Old 09-29-2015, 02:24 AM   #61
SpudRider   SpudRider is offline
 
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The gearbox contains the main oil reservoir, and the oil sight glass. The gearbox is drained by the magnetic drain plug located underneath the engine.

Oil is scavanged from the bottom of the gearbox by the right oil pump, after the oil is sucked through the oil screen located behind the oil filter.



The right oil pump then sends oil to the oil filter. Another oil journal lubricates the right side of the transmission. I strongly suspect an additional oil journal connects from the right crankcase to the right crankcase cover. This oil journal should feed oil through the crankshaft to lubricate the lower end of the connecting rod, et cetera.





CO2,

If you have time, please post several photographs of the inside of the right crankcase cover. Once again, thanks for posting all the great photos.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894



Last edited by SpudRider; 09-29-2015 at 05:57 AM.
 
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Old 09-29-2015, 02:45 AM   #62
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The oil filter contains a pressure valve. If the oil filter is clogged, excess oil pressure will open the valve, and allow oil to bypass the oil filter.

The right oil pump also appears to contain a pressure release valve.



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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 03:04 AM   #63
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Co2 View Post
Ofcourse , just in 10 min.

Crank and other all ZS177MM / NC250 Beraings

6207 LU ( 1 side sealant.) x1

6207 c3px1 (naked non seal) x1

6304 x1

63 / 22 (or 6322 idk writed on bearing that code.) x1

6203 / p63 x2

6004 x2

61805 x2

61902 x2

total 12 bearing , İ changed all new , before i research all bearings NSK/FAG/SKF japan qualited but my little village/town..... , and founded original xmotos parts again my s.. distrubutor....


Crank bearings is just 1 piece 1 side is selant , and other total all naked bearings, but why jus 1 bearing have sealant , other same size 6207 is naked?? that is engineering think/trick or cheap type idk any idea?

photos comin 10-min...

Thanks for posting all the bearing information, CO2.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 03:21 AM   #64
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CO2,

Must you remove the flywheel before you can replace the stator? Where does the stator attach to the engine?
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 04:53 AM   #65
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Quote:
Originally Posted by SpudRider View Post
CO2,

Must you remove the flywheel before you can replace the stator? Where does the stator attach to the engine?
Stator position.



Right crankcase



Right crankcase



Steel oil filter (best, i think better than paper filter. 2 years than, 16.000 kilometer same filter.)



Sttel filter in, spring valf.



Oil pump , valf



Oiljet



Oiljet Cylinder contact channel (small)





Last edited by Co2; 12-18-2015 at 12:41 PM.
 
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Old 09-29-2015, 05:22 AM   #66
SpudRider   SpudRider is offline
 
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Thanks for posting all the great photos. Can you please post a photograph of the inside of the right crankcase cover?
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 05:26 AM   #67
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I'm very pleased to know the stator mounts inside the stator cover. I did not see the mounting holes in the previous photo.



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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 05:27 AM   #68
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Quote:
Originally Posted by SpudRider View Post
Thanks for posting all the great photos. Can you please post a photograph of the inside of the right crankcase cover?


 
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Old 09-29-2015, 05:30 AM   #69
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Thank you. I see the oil journal which feeds oil to the end of the crankshaft.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 05:33 AM   #70
SpudRider   SpudRider is offline
 
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I agree; I think the reusable, steel oil filters are best. I own three of them.

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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 05:37 AM   #71
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As small as it appears, that hole must be the oil journal which lubricates the cylinder head. You are very helpful, and we appreciate your excellent photos.



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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 09-29-2015, 05:42 AM   #72
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Quote:
Originally Posted by Jay In Milpitas View Post
Yes Co2, relax and breathe. So far only one of those springs has been reported broken. I guess Zongshen has made at least 50 or 60 of these engines so 1 spring breaking is not bad.

Blow the balancer? No one here is judging you.
Not knowing the orientation of the passages in the balance weight in relation to the crank pin, I guess the breathing is timed, just like in the old Indian and H-D motors. Also, the holes spinning will expel liquid while letting vapors pass. VERY well thought out system. Wow!

Really enjoying what you are sharing, Co2!
Your welcome Jay / SpudRider , together solving problems/troubleshooting wonder/assistance/share , forum power , tried , i need cold beer now


 
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Old 09-29-2015, 05:43 AM   #73
SpudRider   SpudRider is offline
 
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If I were in Turkey, I would buy you that cold beer.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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