02-25-2016, 07:25 PM | #16 |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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Baffle Tutorial
So the dB Dawg showed up today...and once again, a suggestion from Spud long ago NAILS IT! :-)
I'm going to say up front that many today are "plug and play" so this may not be for you. For those of us who don't mind doing a little adjusting, this is definitely an inexpensive, universal alternative to a $250.00 pipe. Between the FMF TC2 and the dB Dawg, I have about $150.00+/- into it. I knew that their smallest size would not slip right in, but the inner pipe in the silencer was more than adequate size. The opening would need a little reformatting. I didn't want to disrupt the dB Dawg as it's a finely machined piece of aluminum, so I took a little Dremel action to the TC2 to open it a little in the right places. It barely didn't fit....so I marked with a Sharpee where it needed a little relieving....and started buzzing on it. About 10 minutes later of careful carving with a double disk and polishing with a stone and it slid in perfectly....and WOW! Pretty much exactly the sound I was looking for! Meatier...yet not ear biting like the OHC motor was without it. I can also say that once warm, the flat spot went away off idle and it REALLY opened up the mid and top end! I can cruise along at 60 easily now! Yep...this is a definite alternative for the new CSC TT250 when it shows up...if the header pipe will accommodate.
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 Last edited by 2LZ; 08-29-2016 at 10:54 AM. |
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02-25-2016, 10:04 PM | #17 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Thanks for posting the good report on the dB Dawg, 2LZ.
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
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02-26-2016, 11:40 AM | #18 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
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That's pretty slick!
What's a double disc?
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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02-26-2016, 12:24 PM | #19 |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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Just the small single aluminum oxide cutting disk but two stacked together on the mandrel. I find when cutting/trimming on thicker stuff with the Dremel, I'll just shatter the single disks and waste them....even being super careful. "Finese" is not my middle name sometimes. ;-)
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 |
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02-27-2016, 01:57 PM | #20 |
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
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I never thought of stacking two of them. Thanks for the tip!
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Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer |
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02-27-2016, 02:19 PM | #21 |
Join Date: Dec 2014
Location: Deerfield Beach FL
Posts: 1,410
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Don't mean to hi jack your thread but made me think of this. Plus I know we all love Harbor Freight. I purchased a set of these cutting discs and they are amazing. In fact I used one to remove a link from my bike chain and they cut thru chain like butter. They are solid metal with a diamond cutting grit so won't shatter.
http://www.harborfreight.com/diamond...-pc-69657.html / |
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02-27-2016, 11:29 PM | #22 | |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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Quote:
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 |
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03-28-2016, 06:07 PM | #23 |
Join Date: May 2007
Location: Lac Du Flambeau, WI
Posts: 804
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ZL, You don't have a sound clip uploaded on this muffler do you?
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03-28-2016, 08:07 PM | #24 |
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
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Yes, x2
I am more interested in this back side mod since my carb is running great.
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***************************************** 2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE 2017 Suzuki V Strom 650 XT "We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~
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03-28-2016, 08:40 PM | #25 |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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I'll see what I can do or find someone to show this old dog a new trick! I'm lucky enough to figure out how to post a pic! LOL!
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 |
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03-28-2016, 09:52 PM | #26 |
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
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I bet Mrs lz could do it, she can do everything " the perfect woman"
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***************************************** 2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE 2017 Suzuki V Strom 650 XT "We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~
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03-28-2016, 11:07 PM | #27 |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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I prefer not to approach her with new challenges. Makes me looks like I can accomplish something if I accidentally stumble across it first!
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 |
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03-28-2016, 11:10 PM | #28 |
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
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"PERFECT"
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***************************************** 2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE 2017 Suzuki V Strom 650 XT "We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~
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03-30-2016, 10:09 PM | #29 |
Join Date: Mar 2015
Location: Central NY, Central Fl
Posts: 171
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Even if it doesn't run better, it sure looks better! Is it a lot lighter?
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03-30-2016, 11:32 PM | #30 | |
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,065
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Quote:
I'll see if I can figure out a vid this weekend.
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"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life." 2007 Suzuki DRZ400S (SM convert) 2009 Q Link XP 200 1967 BSA B25 250cc Starfire 2022 Royal Enfield Interceptor 650 2023 Royal Enfield Scram 411 1948 Royal Enfield Model G 350 |
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