Gio X31 Wiring Diagram finished,

astortts · 02-22-2011, 09:31 PM

Just email me for drawing, excel format, all I had. Lay out very clearly. :wink: alanstortts@hotmail.com

astortts · 02-22-2011, 09:52 PM

I'll post it if someone wouldn't mind helping me.

Weldangrind · 02-22-2011, 10:08 PM

Welcome! Thanks for offering to share your diagram. Can you scan the Excel file as a jpeg? That would make it easy to upload to a photo hosting site and then link it back here.

astortts · 02-22-2011, 10:19 PM

Got it converted to a jpg, ready to go.

Jim · 02-22-2011, 10:31 PM

If you want to post it on photobucket it will make it very easy to share, here are some directions, http://chinariders.net/modules.php?n...wtopic&t=11188

Thanks for the effort

astortts · 02-23-2011, 09:09 PM

Just a few extra things in diagram, like extra grounds but put them in as they do help.

Weldangrind · 02-23-2011, 09:25 PM

You're an Excel star! Thanks for sharing your diagram.

astortts · 02-23-2011, 09:38 PM

It's not perfect but it gets the job done, it took only about 45 minutes.

astortts · 02-24-2011, 02:57 PM

The colors might not be the same, follow the wires in your harness, This just gives you an idea how it works mostly for troubleshooting. I am in the process of rebuilding it, using BOSCH connectors.

Weldangrind · 02-24-2011, 04:54 PM

It's even helpful to understand how the CDI and rectifier are connected, and it's more clear to me now that I can see the AC and DC sides.

What are Bosch connectors? Anything like Molex? I use Molex a lot, and I have three different Molex pin extractors that I use.

astortts · 02-24-2011, 09:47 PM

[/img]

astortts · 02-24-2011, 10:01 PM

yours are probably a better idea

Weldangrind · 02-24-2011, 10:37 PM

Now I get it; they look a lot like GM Weatherpack connectors. That's an excellent idea for off-road stuff.

Do they require a specific crimping tool? Where do you find the connectors?

astortts · 02-24-2011, 10:39 PM

still looking.

FLASHLIGHTBOY · 03-27-2011, 06:54 PM

you can buy the special tools from the tool guys or alot of people use needle nose pliers to bend the connections over and then use the klein wire crimpers to finish the job.. with a little practice and care .. you can do it..

02-22-2011, 09:31 PM	#1
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	Gio X31 Wiring Diagram finished, Just email me for drawing, excel format, all I had. Lay out very clearly. :wink: alanstortts@hotmail.com
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02-22-2011, 10:08 PM	#3
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Welcome! Thanks for offering to share your diagram. Can you scan the Excel file as a jpeg? That would make it easy to upload to a photo hosting site and then link it back here. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

02-22-2011, 10:31 PM	#5
Jim Join Date: Mar 2007 Location: Abbotsford, BC, Canada Posts: 4,880	If you want to post it on photobucket it will make it very easy to share, here are some directions, http://chinariders.net/modules.php?n...wtopic&t=11188 Thanks for the effort __________________ "Be excellent to each other" "We are all human. Let's start to prove it!"
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02-23-2011, 09:09 PM	#6
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	Gio X31 Dirt Bike 19/16 wiring finally finished, enjoy. Just a few extra things in diagram, like extra grounds but put them in as they do help.
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02-23-2011, 09:25 PM	#7
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	You're an Excel star! Thanks for sharing your diagram. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

02-22-2011, 09:52 PM	#2
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	I'll post it if someone wouldn't mind helping me.
	0

02-22-2011, 10:19 PM	#4
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	Got it converted to a jpg, ready to go.
	0

02-23-2011, 09:38 PM	#8
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	It's not perfect but it gets the job done, it took only about 45 minutes.
	0

02-24-2011, 02:57 PM	#9
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	The colors might not be the same, follow the wires in your harness, This just gives you an idea how it works mostly for troubleshooting. I am in the process of rebuilding it, using BOSCH connectors.
	0

02-24-2011, 04:54 PM	#10
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	It's even helpful to understand how the CDI and rectifier are connected, and it's more clear to me now that I can see the AC and DC sides. What are Bosch connectors? Anything like Molex? I use Molex a lot, and I have three different Molex pin extractors that I use. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

02-24-2011, 09:47 PM	#11
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	[/img]
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02-24-2011, 10:01 PM	#12
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	yours are probably a better idea
	0

02-24-2011, 10:37 PM	#13
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Now I get it; they look a lot like GM Weatherpack connectors. That's an excellent idea for off-road stuff. Do they require a specific crimping tool? Where do you find the connectors? __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

02-24-2011, 10:39 PM	#14
astortts Join Date: Feb 2011 Location: Nova Scotia Posts: 27	still looking.
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03-27-2011, 06:54 PM	#15
FLASHLIGHTBOY Join Date: May 2009 Location: SASKATOON Posts: 1,161	special crimping tools you can buy the special tools from the tool guys or alot of people use needle nose pliers to bend the connections over and then use the klein wire crimpers to finish the job.. with a little practice and care .. you can do it.. __________________ DEALER FOR ZSTAR & GIO PRODUCTS, TAOTAO ABIBABA ATV ETC
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