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Old 05-19-2015, 02:42 PM   #1
jimjr21   jimjr21 is offline
 
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Valve Clearance

What clearance have you checked and set your valves to? How many miles on bike at time of service?

Factory spec is .04-.06mm.

I feel this is way too tight of clearance. Any thoughts from anyone else?
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Last edited by SpudRider; 05-19-2015 at 03:28 PM.
 
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Old 05-19-2015, 03:24 PM   #2
SpudRider   SpudRider is offline
 
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I am getting ready to check the valve lash on my RX3, but I haven't done it yet. CSC specifies the valve lash as 0.04-0.06 mm for both valves. Initially, I though this valve lash was too small for the exhaust valve. However, I am going to follow these specifications for the first few inspections/adjustments, and if the bike continues to run well, I will stick with them.

However, it is interesting to refer to the AJP PR5 Owner's Manual. The last page of the manual, page 34, lists the following specifications for valve clearance.

http://issuu.com/ajpmotos/docs/ajp_pr5_user_manual_en

Intake: 0.05 mm
Exhaust: 0.08 mm

The AJP PR5 employs the same Zongshen NC250 engine, and Delphi EFI as the Zongshen RX3.
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
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1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 05-19-2015, 03:57 PM   #3
No1Vic   No1Vic is offline
 
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I see member Katflap set his valves to 0.06 which made the engine better especially from cold appearing to have cured cold start stalls, I'll be setting mine to this value once there's a few more miles on the bike.
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Old 06-17-2015, 05:28 AM   #4
SpudRider   SpudRider is offline
 
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I have inspected, and adjusted the valve lash on my RX3. All four valves were tight. I set all of them for a clearance of 0.06 mm. The bike is running great, and I am getting about 70 mpg every time I fill the fuel tank.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 06-17-2015, 02:34 PM   #5
AZRider   AZRider is offline
 
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Quote:
Originally Posted by SpudRider View Post
I have inspected, and adjusted the valve lash on my RX3. All four valves were tight. I set all of them for a clearance of 0.06 mm. The bike is running great, and I am getting about 70 mpg every time I fill the fuel tank.
Being very old and very conservative, I took the middle ground and set mine to 6 thou. I'm not easy on the throttle and consistently get around 70 mpg. I'm very happy.
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Old 06-17-2015, 05:23 PM   #6
rjmorel   rjmorel is offline
 
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Originally Posted by AZRider View Post
Being very old and very conservative, I took the middle ground and set mine to 6 thou. I'm not easy on the throttle and consistently get around 70 mpg. I'm very happy.

6 thou or .06 mm ? 6 thou = .152 mm .002 thou = .06mm Not picking on you AZ but just saw Spud did his at .06mm and yours is 3 times more clearance. ????? I can here your valves clattering clear over here but then noisy valves are happy valves I've been told. )) rj


 
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Old 06-18-2015, 12:33 AM   #7
AZRider   AZRider is offline
 
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Originally Posted by rjmorel View Post
6 thou or .06 mm ? 6 thou = .152 mm .002 thou = .06mm Not picking on you AZ but just saw Spud did his at .06mm and yours is 3 times more clearance. ????? I can here your valves clattering clear over here but then noisy valves are happy valves I've been told. )) rj
Being old school British I have a hard time accepting the metric system and still mix up the terminology. You'd think that after almost 40 years in the States I'd have it down by now. You're absolutely right, l should have written mm, my bad. Fortunately, my feeler guages are smarter than me and it all worked well in the end.
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Old 06-18-2015, 02:04 AM   #8
Weldangrind   Weldangrind is offline
 
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Being old school British I have a hard time accepting the metric system and still mix up the terminology.
You'd be downright confused as a Canadian. We're officially metric, but so much is still expressed in either US or Imperial.
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Old 06-18-2015, 10:19 PM   #9
AZRider   AZRider is offline
 
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Originally Posted by Weldangrind View Post
You'd be downright confused as a Canadian. We're officially metric, but so much is still expressed in either US or Imperial.
You may be metric now, but when I emigrated to Toronto in 1968, metric was a gleam in Pierre Elliot Trudeau's eye. Or was that gleam for his wife?
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Old 06-19-2015, 12:29 AM   #10
3banger   3banger is offline
 
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As an engineer in the states I can't believe I still have to deal with standered units. They should have died 40 years ago!


 
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Old 06-19-2015, 06:42 AM   #11
KirkN   KirkN is offline
 
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Originally Posted by rjmorel View Post
but then noisy valves are happy valves I've been told. )) rj

It's: SLAPPY valves are happy valves!


My pushrod 250 called for 0.002" intake and exhaust. I couldn't bring myself to do only 0.002" on the exhaust. I went with 0.003" intake and 0.004" exhaust.


 
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