hello from canada !! need help :P

[marshall]

Originally Posted by ben2go

When the engine is off, will it shift through all five gears? If yes, there's a problem with something in the clutch system. Start with the easiest, and most common points of failure, oil level, clutch cable, clutch cable adjustment, and make sure the cable is pulling the clutch actuating lever on the engine side cover. If all that is good, the clutch plates may be stuck from sitting. Try this, put the bike in 2nd or 3rd gear, pull the clutch lever in, and try to roll the bike backward and forward. After a few minutes, it should break free. If this doesn't work, then it's time to pull the side cover.

If it won't go into any gear, but can still roll as if it's in neutral, there is bad transmission problems that will require a complete and total engine case tear down. If this is the case, it will be cheaper to buy another bike or engine. It's hard to find transmission parts for China bikes.

pm you

[ben2go]

Originally Posted by marshall

pm you

Replied.

Here are a couple videos that I think may help you understand a motorcycle clutch.

[marshall]

thanks alot everyone ill post pictures of each step of tearing it down. make sure im doing everything thing correctly and if i need anyparts hopefully you guys can help me out best regards

[ben2go]

Originally Posted by marshall

thanks alot everyone ill post pictures of each step of tearing it down. make sure im doing everything thing correctly and if i need anyparts hopefully you guys can help me out best regards

Good luck. Take your time, and take pics of every thing as you tear it down. It will help with reassembly.

[BlackBike]

Marshall, you may want to document your teardown clutch replacement on a new descriptive thread title so that it may help others searching for help in servicing their clutches in the future.. good luck, I will definitely tune in. Ex,cg clutch replacement