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Old 05-22-2015, 09:58 PM   #1
guttafixit   guttafixit is offline
 
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Clutch slipping & oil level on LF200?

Hello,
I took the bike for a ride 3 days ago. Went up a steep hill in 5th gear. I gave it more throttle and it gained speed. 45 mph at the bottom of the hill and I was going 50 at the top and I didn't have it full throttle. No slipping of the clutch at all.
I went today to get it inspected and I noticed it was slipping a little.
I changed the oil and went for a test ride after fixing the front brake and it was slipping really bad.
The oil looks full. This is oil level in the sight glass. But the level on the dip stick reads over full.
One owners manual I found read that my bike took 1.1 liters (1100 milliliters)
Another one I found read that it takes .9 liters (1000 milliliters) to fill it.
I put 1000 milliliters in it today and the dipstick reads over. I'm lost. lol
Do you think this could cause my clutch to slip being over filled or not enough?
Is my clutch gone and I have to buy a new one?
Bike has about 400 miles on it now.

Any help would be appreciated.
Thank you, Dan
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File Type: jpg sip stick.jpg (72.9 KB, 321 views)


 
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Old 05-22-2015, 10:26 PM   #2
guttafixit   guttafixit is offline
 
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Could it be the oil I'm using? Here is a pic of the oil I'm using. Not anywhere on the oil does it show a motorcycle. A guy at work told me it supposed to have a motorcycle on the back of it.
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Old 05-22-2015, 10:38 PM   #3
pete   pete is offline
 
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are you screwing the dip stick in to get a oil level...
Don't... just sit it on the case...

Sometimes the wrong oil can make the clutch slip
not often but it can happen....
Oil... I only use Motul 5100 "Yamalube" but everyone
has there own preference..

check the cable adjustment for free play , which it should have...

remember this... your motor lives on air & oil.... clean air & good oil...





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Old 05-22-2015, 10:43 PM   #4
guttafixit   guttafixit is offline
 
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Quote:
Originally Posted by pete View Post
are you screwing the dip stick in to get a oil level...
Don't... just sit it on the case...
Yes, If I wasn't there would be less oil showing.


 
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Old 05-22-2015, 10:52 PM   #5
pete   pete is offline
 
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Quote:
Originally Posted by guttafixit View Post
Yes, If I wasn't there would be less oil showing.
so you prob got the right amount..screwing the dip stick in is giving a false reading "high"
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09 XT660R ...
06 TTR250 ...
80 Montesa H6 125 Enduro...
77 Montesa Cota 348 MRR "Malcom Rathnell Replica"...

Current resto projects..
81 Honda CT110...
80 Kawasaki KL250A1...

11 Husaburg TE125 enduro... "sold" along with another 31...
Lifan 125 Pitbike.. "stolen" ...

KIWI BIKER FORUM...... http://www.kiwibiker.co.nz/forums/content.php

All the best offroad rides in NZ...
http://www.remotemoto.com/

E-mail... xtpete1@gmail.com


 
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Old 05-22-2015, 10:56 PM   #6
guttafixit   guttafixit is offline
 
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Quote:
Originally Posted by pete View Post
so you prob got the right amount..screwing the dip stick in is giving a false reading "high"
Sounds right. Not sure about the clutch slipping though.


 
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Old 05-22-2015, 11:21 PM   #7
SpudRider   SpudRider is offline
 
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As Pete told you, your oil level is correct. Always trust the sight glass; it never lies. Also, don't screw in the oil dip stick.

The Rotella oil you used is good oil; it will not cause your clutch to slip. Once again, I agree with Pete. Check your clutch cable for damage, and make sure it is adjusted properly.
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Old 05-23-2015, 08:06 AM   #8
guttafixit   guttafixit is offline
 
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Quote:
Originally Posted by SpudRider View Post
As Pete told you, your oil level is correct. Always trust the sight glass; it never lies. Also, don't screw in the oil dip stick.

The Rotella oil you used is good oil; it will not cause your clutch to slip. Once again, I agree with Pete. Check your clutch cable for damage, and make sure it is adjusted properly.
I got a new cable but I will check this morning. Do you think it might stretch this soon? I won't screw the dip stick in next time. Always thought you had to.

Thanks, Dan


 
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Old 05-23-2015, 11:02 AM   #9
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I adjusted the clutch cable down by the clutch lever on the engine. I tried both ways. One way I pull the clutch lever in and it still acts like it's in gear. I went for a test ride and it still slipped. So I went the other way and when the clutch lever is pulled in it acts correctly. But when I went for a test ride it slips really bad. I even added 100 milliliters to the oil figuring maybe it takes 1100 milliliters and it was low causing the slip. Never made a difference.
You think the clutch needs to be cleaned since I had gas mixed in with the oil from running it with the full choke on?
Or I need a new clutch?
I'm going to take the cover off and take a look at the plates.
Any suggestions?
Thanks


 
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Old 05-23-2015, 11:53 AM   #10
Weldangrind   Weldangrind is offline
 
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Dan, to put a finer point on Spud's comments, don't use the dipstick at all; it's likely wrong. Only use the sight glass, and only when the bike is fully upright.

Too little or marginally too much oil would not have the effect you're experiencing.

Perhaps the previous owner was using regular 10W30 car oil, in which case the clutch would begin to slip. The good news is that new friction discs are cheap on eBay, as is the cover gasket.

I use 15W40 Rotella all the time, in all of my bikes and ATV's.
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Old 05-23-2015, 12:13 PM   #11
guttafixit   guttafixit is offline
 
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After Pete and Spud told me about the dip stick I used the site glass. But in the 2 owners manuals I found they are different amount of oil to be full. I can see the point of little/over oil shouldn't make a difference. I'll use only the site glass. I'm going to taker some brake cleaner and spray the plates and then see if that makes a difference. If not I'll order new plates. Any idea what I would look for on ebay? I see LF200 GY-S. Don't see any GY-5. For the plates.

Thank you


 
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Old 05-23-2015, 04:12 PM   #12
guttafixit   guttafixit is offline
 
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Found some plates.
http://www.ebay.com/itm/EBC-CK-Clutc...aad47e&vxp=mtr
Will order them next week.


 
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Old 05-23-2015, 06:40 PM   #13
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Quote:
Originally Posted by guttafixit View Post
If not I'll order new plates. Any idea what I would look for on ebay? I see LF200 GY-S. Don't see any GY-5. For the plates...
Vertical chonda (CG) plates cames in std or oversize. Nobody knows what's the stock one w/o comapring. Wear limit: 2.6mm

The std one are easy to find (EBC/ Vesrah / Weisco) at EVERY bike shop. Nameless in fleabay works BUT longevity ...
Chinese mechanic trust these brand more .
FCC http://www.fcc-net.co.jp (as Honda OEM)

BM http://www.benmagroup.com/ (as tons domestic maker's OEM)
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Old 05-23-2015, 08:30 PM   #14
guttafixit   guttafixit is offline
 
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I took it apart. Sprayed the clutch plates with brake cleaner. Took my air gun to them to make sure they were dry. I put everything back together. Filled with oil to the "H" on the site glass which is about 1000 milliliters. Took it for a test ride. Went great until I went into 2 to 3 rd gear. While it was in 2nd I rolled on the throttle and I noticed it started to slip. I tried 3rd gear and it was the same.
I took everything back off and ordered the special socket to get the round part off. (Anyone know what that is called and what it does?) I have no clue. lol
Can I use my cordless impact to get that nut off when my socket arrives? Or would it hurt something?
I don't know much about motorcycles. Sorry
I'm going to order the clutch kit.
Humanbeing what brand would you buy if you had to buy a kit? I wanna buy the best one (or close to it). Rather do it right then do it half a*s.

Thank you, Dan



Last edited by guttafixit; 05-23-2015 at 10:30 PM.
 
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Old 05-23-2015, 09:22 PM   #15
SpudRider   SpudRider is offline
 
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For best results you should soak the clutch pads in oil for several hours before you install them. Therefore, your clutch might work better if you let the bike sit overnight, and repeat the test ride tomorrow.
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Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894



Last edited by SpudRider; 05-23-2015 at 10:45 PM.
 
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