please help me

jrsweet · 01-22-2013, 08:14 PM

i have a 200cc zongshen something model# zs169fml, poorly fashioned to a racing go kart frame. i didn't know what category it falls under so i was thinking miscellaneous. i need to find a detailed schematic or manual, and a good place to get parts. can anybody help me? thanks http://www.flickr.com/photos/9249252...in/photostream[url]

SpudRider · 01-22-2013, 10:33 PM

I'm not too familiar with the Honda clone engines. However, I'm moving your thread to the Carts, Buggies, and UTVs Forum, where I hope it will get better exposure.

Spud

Weldangrind · 01-23-2013, 12:50 AM

Welcome!

That's an engine that's similar to the XR200 (including the OHC), but it also has electric start. It's a platform that many of us here are familiar with; what sort of specs are you after? eBay is your friend for parts.

katoranger · 01-23-2013, 09:39 AM

That looks like some of my handywork. :oops:

Hooper imports has wiring diagrams that should help.

jrsweet · 01-23-2013, 05:21 PM

i was looking for a manual with diagrams and specs on repair and assembly. i have to say, it's a pretty reliable engine. the only reason i'm not driving the kart right now is because the axle snapped because someone drilled a hole through it. the welds are pretty scary and the wider slicks are supposed to be on the back, not the front. as for the wiring harness... it used to be worse, i pretty much rewire the thing every time i get bored. so the wiring diagram would be almost useless, thank you though. i'll check ebay for parts, the engine has no actual gaskets, they're all form-a-gasket, so i would like to get a whole new set. is there any way to tell what the engine came out of? that has always bothered me. and also, what is the little brass piece that comes out of the transmission, under the sprocket?

thank you

Weldangrind · 01-24-2013, 01:37 AM

I didn't spot a brass piece under the sprocket, so I'd need a close-up pic. The engine isn't necessarily out of anything specific; our Chinese friends might have created an amalgamation between the CG and the XR. In any case, parts won't be too tough to find, since that very engine is in several Chinese dual sport bikes (I think they're called GY-5 bikes, but Kato can confirm).

midlifekrisiz · 02-25-2013, 05:53 PM

High speed cart with all the weight on one side 8O

I duno if i would want to even sit in that seat.

01-22-2013, 08:14 PM	#1
jrsweet Join Date: Jan 2013 Location: Florida Posts: 5	please help me i have a 200cc zongshen something model# zs169fml, poorly fashioned to a racing go kart frame. i didn't know what category it falls under so i was thinking miscellaneous. i need to find a detailed schematic or manual, and a good place to get parts. can anybody help me? thanks http://www.flickr.com/photos/9249252...in/photostream[url]
	0

01-22-2013, 10:33 PM	#2
SpudRider Join Date: Jul 2008 Location: Idaho Posts: 25,054	I'm not too familiar with the Honda clone engines. However, I'm moving your thread to the Carts, Buggies, and UTVs Forum, where I hope it will get better exposure. Spud __________________ Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894
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01-23-2013, 12:50 AM	#3
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	Welcome! That's an engine that's similar to the XR200 (including the OHC), but it also has electric start. It's a platform that many of us here are familiar with; what sort of specs are you after? eBay is your friend for parts. __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

01-23-2013, 09:39 AM	#4
katoranger Join Date: May 2007 Location: Altamont, Kansas Posts: 15,103	That looks like some of my handywork. :oops: Hooper imports has wiring diagrams that should help. __________________ You meet the nicest people on a Honda Clone.
	0

01-24-2013, 01:37 AM	#6
Weldangrind Join Date: Mar 2009 Location: Sardis, BC, Canada Posts: 25,977	I didn't spot a brass piece under the sprocket, so I'd need a close-up pic. The engine isn't necessarily out of anything specific; our Chinese friends might have created an amalgamation between the CG and the XR. In any case, parts won't be too tough to find, since that very engine is in several Chinese dual sport bikes (I think they're called GY-5 bikes, but Kato can confirm). __________________ Weldangrind "I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
	0

01-23-2013, 05:21 PM	#5
jrsweet Join Date: Jan 2013 Location: Florida Posts: 5	i was looking for a manual with diagrams and specs on repair and assembly. i have to say, it's a pretty reliable engine. the only reason i'm not driving the kart right now is because the axle snapped because someone drilled a hole through it. the welds are pretty scary and the wider slicks are supposed to be on the back, not the front. as for the wiring harness... it used to be worse, i pretty much rewire the thing every time i get bored. so the wiring diagram would be almost useless, thank you though. i'll check ebay for parts, the engine has no actual gaskets, they're all form-a-gasket, so i would like to get a whole new set. is there any way to tell what the engine came out of? that has always bothered me. and also, what is the little brass piece that comes out of the transmission, under the sprocket? thank you
	0

02-25-2013, 05:53 PM	#7
midlifekrisiz Join Date: Jan 2011 Location: Chilliwack, B.C., Canada eh Posts: 1,393	High speed cart with all the weight on one side 8O I duno if i would want to even sit in that seat. __________________ I could be wrong......it has been known to happen<div><br /></div><div>core directive 172: No member of the core shall report for duty wearing a ginger toupee</div>
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