Go-kart brake issue

Bman62 · 11-14-2020, 01:11 PM

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I have a 90cc Dinli cart that when I got it the brakes were pulled apart and half of the caliper is gone. I’ve looked a lot of places but can’t seem to match it up. It a cable from the pedal to the caliper, the cable pulls a lever that cams and pushed a hydraulic plunger. Any advice would be great. Thank you

dirtbkr188 · 11-14-2020, 08:37 PM

Post up some pictures of the caliper for everyone to see what you're working with.

Bman62 · 11-16-2020, 01:11 PM

I tried in my first post and I just tried again but obviously something isn’t working properly

**JerryHawk250** · 11-16-2020, 01:35 PM

Quote:

Originally Posted by Bman62

I tried in my first post and I just tried again but obviously something isn’t working properly

We're having an issue with the site automatically reducing the file size. A temporary walk around until we get it fixed is to reducing the file size to 97kb or smaller before uploading.

Bman62 · 11-16-2020, 01:35 PM

I only have a phone and not a regular PC. Does anyone know how to load pics with a phone?

Bman62 · 11-16-2020, 01:41 PM

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Bman62 · 11-16-2020, 01:49 PM

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**JerryHawk250** · 11-16-2020, 02:01 PM

That is an odd one. I've never seen one with the reservoir on the caliper.

Bman62 · 11-18-2020, 07:03 PM

Now do you see my dilemma? What else could I do for brakes?

dirtbkr188 · 11-18-2020, 09:03 PM

With a little forethought and fabrication, you could use a rod from the brake pedal to a bellcrank fastened to a flat plate along the frame rail. The other end of the bellcrank is attached to a pitbike rear master cylinder with a long length of brake line running back to a new caliper. Posting some pics of the kart itself, pics of the frame from the pedal to the rear brake rotor, and where a different caliper would mount would be a big help

Bman62 · 11-22-2020, 02:59 PM

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dirtbkr188 · 11-23-2020, 06:28 PM

Here's a very basic idea, to give you an idea of what I said above. The rod is attached to the brake pedal so it is pulled forward when you step on the brake. The rod pulls on the bellcrank which is attached to a flat plate mounted to the frame. The other end of the bellcrank pushes on the master cylinder plunger forcing brake fluid through a regular brake line to the rear caliper.

Bman62 · 11-24-2020, 07:30 PM

I definitely get what you’re saying. I did order a caliper that seems like it might be close. Well see what happens. Thank you for your input!

11-14-2020, 01:11 PM	#1
Bman62 Join Date: Nov 2020 Posts: 8	Go-kart brake issue I have a 90cc Dinli cart that when I got it the brakes were pulled apart and half of the caliper is gone. I’ve looked a lot of places but can’t seem to match it up. It a cable from the pedal to the caliper, the cable pulls a lever that cams and pushed a hydraulic plunger. Any advice would be great. Thank you
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11-16-2020, 02:01 PM	#8
JerryHawk250 Moderator Join Date: Oct 2016 Location: Houma, La. Posts: 11,549	That is an odd one. I've never seen one with the reservoir on the caliper. __________________ 2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel
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11-14-2020, 08:37 PM	#2
dirtbkr188 Join Date: Aug 2009 Posts: 496	Post up some pictures of the caliper for everyone to see what you're working with.
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11-16-2020, 01:41 PM	#6
Bman62 Join Date: Nov 2020 Posts: 8
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11-16-2020, 01:49 PM	#7
Bman62 Join Date: Nov 2020 Posts: 8
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11-18-2020, 07:03 PM	#9
Bman62 Join Date: Nov 2020 Posts: 8	Now do you see my dilemma? What else could I do for brakes?
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11-18-2020, 09:03 PM	#10
dirtbkr188 Join Date: Aug 2009 Posts: 496	With a little forethought and fabrication, you could use a rod from the brake pedal to a bellcrank fastened to a flat plate along the frame rail. The other end of the bellcrank is attached to a pitbike rear master cylinder with a long length of brake line running back to a new caliper. Posting some pics of the kart itself, pics of the frame from the pedal to the rear brake rotor, and where a different caliper would mount would be a big help
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11-22-2020, 02:59 PM	#11
Bman62 Join Date: Nov 2020 Posts: 8
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11-23-2020, 06:28 PM	#12
dirtbkr188 Join Date: Aug 2009 Posts: 496	Here's a very basic idea, to give you an idea of what I said above. The rod is attached to the brake pedal so it is pulled forward when you step on the brake. The rod pulls on the bellcrank which is attached to a flat plate mounted to the frame. The other end of the bellcrank pushes on the master cylinder plunger forcing brake fluid through a regular brake line to the rear caliper.
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11-24-2020, 07:30 PM	#13
Bman62 Join Date: Nov 2020 Posts: 8	I definitely get what you’re saying. I did order a caliper that seems like it might be close. Well see what happens. Thank you for your input!
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