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Old 08-15-2015, 11:39 PM   #1
detours   detours is offline
 
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How to fix a dead rear turn signal

My left rear blinker went out and I thought I'd share how I fixed it.

First, remove both seats from the bike.

Then unscrew the 4 bolts of the tray underneath the pillion.
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File Type: jpg Electrical_0023-650.jpg (63.7 KB, 106 views)
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
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Last edited by detours; 08-19-2015 at 09:17 AM.
 
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Old 08-15-2015, 11:42 PM   #2
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This will reveal the main electrical panel of the RX3. This pic from the CSC Electrical Maintenance page labels most of the fuses and connectors.
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
2014 Ural Patrol


 
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Old 08-15-2015, 11:50 PM   #3
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The connectors for the rear turn signals are at the rear of the bike next to the pillion seat release. They are enclosed in a large rubber boot for water resistance.
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2014 Ural Patrol


 
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Old 08-15-2015, 11:58 PM   #4
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Cut the zip tie and gently fold the rubber boot down over the wires. Do not pull on the wires or you will risk disconnecting them.

With the wires exposed, I could clearly see the yellow wire of the yellow/blue pair was disconnected. I also noticed it was shorter than the blue one, probably why it wasn't fully seated.
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
2014 Ural Patrol


 
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Old 08-16-2015, 12:01 AM   #5
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I reconnected the yellow wire and tried the left blinker. Success! Then I tried right one, the hazards, the tail and the brake lights. All still working correctly.

I carefully rolled the boot over the wires and laid it back down. The tray and seats went back on and when I retested the lights, everything was still working.

Pretty easy fix. I really like how accessible everything is on this bike. Nice design!
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
2014 Ural Patrol


 
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Old 08-16-2015, 11:41 AM   #6
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Thanks for taking the time to share your knowledge with us. Also, thanks for documenting your work with such excellent photographs.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 08-16-2015, 01:15 PM   #7
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Thanks! I thought I was going to have to remove the tall assembly and chase cables, but it turned out to be easy.
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
2014 Ural Patrol


 
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