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Old 03-04-2017, 12:40 PM   #1
fjmartin   fjmartin is offline
 
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So the switch had felt gritty but was working until today when again it stopped. I checked again with a multimeter and it was gritty and if I pulled it out it would register. I removed from the bike and noticed that the switch has 2 holes on the back of it. So for grins I sprayed some WD40 in the hole and it came shooting out the second hold but also some dribbled out the switch. So I plugged the second hold and give it a good spray while working the switch in and out and now it's smooth at butter and it working great. I'll test out more over the next few weeks and if it get bad again I'll get a new one from Gerry when I'm down at CSC for the Baja Ride in a few weeks.
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Old 01-15-2019, 10:00 PM   #2
MickeyNew   MickeyNew is offline
 
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I have a similar problem. Mine will not start in gear with the clutch pulled. I have tested the switch on the clutch and it is working. The wire to it are green and orange. I shorted them and it still would not start in gear. They go into the wiring harness on the handlebar. Where is the other end of that circuit? Where is the diode? Does it have a connection behind the headlight? 2017 Hawk 250.


 
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Old 01-15-2019, 10:40 PM   #3
JerryHawk250   JerryHawk250 is offline
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Quote:
Originally Posted by MIckeyNew View Post
I have a similar problem. Mine will not start in gear with the clutch pulled. I have tested the switch on the clutch and it is working. The wire to it are green and orange. I shorted them and it still would not start in gear. They go into the wiring harness on the handlebar. Where is the other end of that circuit? Where is the diode? Does it have a connection behind the headlight? 2017 Hawk 250.
the diode is located in the wire harness under the gas tank near the battery. It's a white rectangular plastic under the tape. You will see the bulge under the tape. Check the green harness connector near the engine just below the battery also .
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2004 Honda ST 1300
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Last edited by JerryHawk250; 01-16-2019 at 07:44 AM. Reason: Added picture
 
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Old 01-16-2019, 10:56 AM   #4
ben2go   ben2go is offline
 
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Side stand switch?


 
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Old 01-16-2019, 11:02 AM   #5
JerryHawk250   JerryHawk250 is offline
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Originally Posted by ben2go View Post
Side stand switch?
Good call for most bikes but the Hawk doesn't come with a kick stand switch.
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2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
2016 Cazador180 XL
2014 Coolster150
JerryHawk250.com
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Old 01-17-2019, 11:30 AM   #6
ben2go   ben2go is offline
 
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Originally Posted by JerryHawk250 View Post
Good call for most bikes but the Hawk doesn't come with a kick stand switch.
That's what I though. I had to ask. I should have asked,"does the Hawk have a side stand switch?"


 
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Old 02-26-2019, 08:52 PM   #7
MickeyNew   MickeyNew is offline
 
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I communicated with the helpdesk at Killer and they told me the Hawk will only start in neutral, The referred to the owner's manual and said they talked to the factory. My response is BULL FEATHERS!!! I asked them to explain the switch on the clutch and the wires plugged into it.

I installed my new digital instrument cluster this weekend. Of course you have to remove the headlight and old cluster. Guess what I found? A single barrel connector unplugged. I found the mate and plugged them back together. When I finished the install and had the bike all put back together, I tried to start it in gear with the clutch pulled in. VIOLA!!!! So much for expert support. By the way I love Matt's digital cluster!!!


 
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Old 02-27-2019, 12:49 AM   #8
NzBrakelathes   NzBrakelathes is offline
 
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Quote:
Originally Posted by MickeyNew View Post
I communicated with the helpdesk at Killer and they told me the Hawk will only start in neutral, The referred to the owner's manual and said they talked to the factory. My response is BULL FEATHERS!!! I asked them to explain the switch on the clutch and the wires plugged into it.

I installed my new digital instrument cluster this weekend. Of course you have to remove the headlight and old cluster. Guess what I found? A single barrel connector unplugged. I found the mate and plugged them back together. When I finished the install and had the bike all put back together, I tried to start it in gear with the clutch pulled in. VIOLA!!!! So much for expert support. By the way I love Matt's digital cluster!!!
You can ground the pink and then by pass the system.
Yeah the wiring behind the head light gets messy


 
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Old 02-27-2019, 07:58 AM   #9
JerryHawk250   JerryHawk250 is offline
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Quote:
Originally Posted by MickeyNew View Post
I communicated with the helpdesk at Killer and they told me the Hawk will only start in neutral, The referred to the owner's manual and said they talked to the factory. My response is BULL FEATHERS!!! I asked them to explain the switch on the clutch and the wires plugged into it.

I installed my new digital instrument cluster this weekend. Of course you have to remove the headlight and old cluster. Guess what I found? A single barrel connector unplugged. I found the mate and plugged them back together. When I finished the install and had the bike all put back together, I tried to start it in gear with the clutch pulled in. VIOLA!!!! So much for expert support. By the way I love Matt's digital cluster!!!
Glad you got it figured out. It's a good idea to go through the entire wire harness and check every connector and while your at it put some dielectric grease on those connectors to prevent corrosion in the future.
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2023 Lifan Lycan 250 Chopper
2023 Venom Evader
2022 Lifan KPX250
2020 Kawasaki Vulcan S
2004 Honda ST 1300
2016 Black Hawk 250 (sold)
Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster
2016 Cazador180 XL
2014 Coolster150
JerryHawk250.com
My YouTube Channel


 
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