02-27-2019, 09:12 PM | #16 |
Join Date: Feb 2009
Location: Michigan
Posts: 1,030
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I just finished up wiring up my winch on my Rhino. I thought I would add to this post as I followed Jerry's advice (along with other's) and installed the aux. switch. I followed the details in the video from post #12. I added my own wrinkles as I also bought the plow discovered by PANDEMIC. I haven't put the plow together as I've been lazy and it's been pretty cold here in Michigan and it takes awhile to get the garage warmed up. Anyway, below is how I solved one of the issues Jerry brought up here. The winch has only two mounting holes. I solved this by drilling two more holes in the plate to align with the bolts that mount the winch to the spool carriage. See below;
I removed the bolts and went to the hardware store and bought two more, adding the thickness of the mounting plate. It's critical that they are centered and I counter sunk the holes to make sure they clear my mounting brackets. I bought a switch off Amazon to raise and lower the plow. Once I watched the video, it was pretty easy to wire it up. I used the same colors the box has (yellow, white, and red) so that I wouldn't mix anything up. I plan on mounting the switch next to the key on the dash. I tested everything tonight and it all works. I just have to feed the wires through, cut the hole for the switch, and get things put back together. As a side note, I did find that the front frame tubes were not the same on both sides. Braces are welded slightly different from side to side. This makes it hard to level the winch mount. I have the front off and am in the process of cutting and re-welding to get everything somewhat symmetrical.
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2012 Kawasaki Versys 1984 Honda Magna V65 2016 Rhino 250 2016 Tao Tao 125D Last edited by david3921; 05-25-2019 at 02:20 PM. |
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02-27-2019, 10:10 PM | #17 |
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Join Date: Oct 2016
Location: Houma, La.
Posts: 11,553
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Nice work David
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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09-01-2020, 10:36 AM | #19 |
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Join Date: Oct 2016
Location: Houma, La.
Posts: 11,553
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Update on the winch. Well after the spillway has been closed for over a year due to high river levels It finally reopened a few weekends ago. We loaded up the Atv, UTV and Hawk and spent the day out at the spillway. Of course my daughter had to test out every mud hole and ditch she came across. She finally met her match on one deep ditch. We finally get to test everything out. Land anchor worked perfect. The winch drug her right out the ditch.
The larger tires really made a difference on the ground clearance. It's amazing what a couple of inches can make.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel Last edited by JerryHawk250; 09-01-2020 at 11:09 AM. |
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