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Old 10-03-2020, 08:38 PM   #1
Diggy   Diggy is offline
 
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Honda XL 250 1981

Hello

Does anyone know anything about this bike. If you please do can you tell me a little about it. I was able to pick one up and I need to fix a couple things for it.

Thank you!


 
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Old 10-03-2020, 11:05 PM   #2
Bruces   Bruces is offline
 
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They are a very good bike .What do you want to know ?


 
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Old 10-04-2020, 01:24 PM   #3
Diggy   Diggy is offline
 
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Honda XL 250 1981

I have a lot of question.

Gas tank has some dents in it and I would like to fix it. Anyone have experience in this?

The person told me runs good but needs a carb clean.

Anything I should know about the carb and should I buy anything for it?

Also I live in Canada I do want to get it on the road and I was thinking of moving everything g to LED. I do not know much about the 6V system. Could anyone help me with this?

Thank you


 
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Old 10-04-2020, 04:00 PM   #4
OneLeggedRider   OneLeggedRider is offline
 
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Gas tank dents. A technique that can work on some is to gently heat the area with a hairdryer or heat gun ( the latter can blister paint or remove paint easily, so caution) Then apply ice to the dent. Often it will pop out with a loud pop due to the rapid contraction of the metal chilling. Works some of the time. You can also try a glue stick dent puller.

Don't try the old method of filling the tank with water and putting it in a freezer, about half the time it will split the tank at the lower seams.

Cleaning a carb is really simple, watch some YouTube videos.
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Old 10-06-2020, 07:54 PM   #5
Diggy   Diggy is offline
 
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Thank you so much for the information on different ideas on how to fix the dent. I have one on the front and one on the left side. They are pretty but ig dents and may just pop back in place. Crossing fingers! Yes I will also look up YouTube videos on this carb. It should be pretty easy!

Any other info please let me know!

Thanks


 
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Old 10-06-2020, 07:58 PM   #6
Diggy   Diggy is offline
 
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Any ideas?

So I was looking at the muffler area around engine. Is there anything I can do to make this pipe better or protect it. I know they get very hot and most look like this?

Also I am kinda new on how to take care of the engine? What is the best thing to clean up the engine? I seen all these kind of sprays any tips?

Thank you
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Old 10-04-2020, 06:34 PM   #7
Bruces   Bruces is offline
 
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There is another member on this site rebuilding a Honda xl ,he is from Australia or New Zealand and his is an early 90’s model ,but it appears to be identical to the early 80’s models we had in North America .He is doing a great job and would be worth reading his thread .His name is Excelsior or something like that .
Where about in Canada are you from ?a few of us might be your neighbour !


 
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Old 10-06-2020, 07:50 PM   #8
Diggy   Diggy is offline
 
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Quote:
Originally Posted by Bruces View Post
There is another member on this site rebuilding a Honda xl ,he is from Australia or New Zealand and his is an early 90’s model ,but it appears to be identical to the early 80’s models we had in North America .He is doing a great job and would be worth reading his thread .His name is Excelsior or something like that .
Where about in Canada are you from ?a few of us might be your neighbour !
I just want to say thank you for the information! I will try to find Excelsior posts. I’m from Ontario! You?


 
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Old 10-05-2020, 06:24 PM   #9
XLsior   XLsior is online now
 
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Hi Diggy, Bruces eluded to my XL185/CG250 swap project thread which you might find useful.

I am not sure how extensive the dents in the tank are or if you are trying to preserve original paint/patina but i just went cheap and used filler for small pea and peanut dings.

As for 6V LED... I don't believe there is as an extensive range of options. Most if not all modern stuff is 12V LED. But just try searching aliexpress or similar and with a bit of tinkering and DIY i think it could be done.

the RFVC engine is pretty bulletproof but I think your biggest issue might be trying to replace a 23" front tire if that is what it has equipped.


 
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Old 10-06-2020, 08:33 PM   #10
Diggy   Diggy is offline
 
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Quote:
Originally Posted by XLsior View Post
Hi Diggy, Bruces eluded to my XL185/CG250 swap project thread which you might find useful.

I am not sure how extensive the dents in the tank are or if you are trying to preserve original paint/patina but i just went cheap and used filler for small pea and peanut dings.

As for 6V LED... I don't believe there is as an extensive range of options. Most if not all modern stuff is 12V LED. But just try searching aliexpress or similar and with a bit of tinkering and DIY i think it could be done.

the RFVC engine is pretty bulletproof but I think your biggest issue might be trying to replace a 23" front tire if that is what it has equipped.


Why change the front tire?


 
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Old 10-06-2020, 08:20 PM   #11
Bruces   Bruces is offline
 
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I am from Sudbury and also have a home in Wasaga Beach l


 
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Old 10-07-2020, 03:56 AM   #12
franque   franque is offline
 
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Uh, because it's old and needs a new one!?


 
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Old 10-07-2020, 09:20 PM   #13
OldmanofMn   OldmanofMn is offline
 
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I just picked up a 1971 CB 175


 
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Old 10-08-2020, 08:07 PM   #14
Diggy   Diggy is offline
 
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Pic trouble

Test


 
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Old 10-12-2020, 07:59 PM   #15
Diggy   Diggy is offline
 
Join Date: Oct 2014
Posts: 187
Honda XL250 S 1981- Air Filter where you buy.

Anyone have any tips in buying an air filter for this bike. I took this one out and it’s pretty oily black dirty ripped.

Also the spark plug. What is the best thing to do? eBay? Or Honda? Prime?

Thanks


 
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