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Old 09-18-2016, 09:41 PM   #4
david3921   david3921 is offline
 
Join Date: Feb 2009
Location: Michigan
Posts: 1,030
So I dug back into this today. Here's what I did;

I put my motorcycle jack under the motor and raised the front making sure the arm of the jack didn't contact the tensioner.
I disconnected the tensioner.
Next, I loosened all 10 (yes, 10) of the nuts and bolts it takes to make an adjustment.
I then put a jack under the end of of the swingarm and lifted a bit to relieve some tension off of the shock.
I took out the lower shock bolt and swung the shock away.
I jacked up the rear until the swingarm was level.

This where the difference between a motorcycle and an ATV rear shows up. On a motorcycle, the front and rear sprocket pretty much line up with swingarm bolt when the swingarm is level. This is the point where the chain will be the tightest in it's arc. Not so on an ATV. The motor sits higher so the line between the front sprocket, the swingarm bolt, and rear sprocket (as Mudflap describes) is at a downward angle toward the rear.
At this point, I had to raise the front end some more to allow the rear to align. I used a straight edge to align everything, set the deflection at about 3/4", and then tightened everything back up. I found that the chain was still a bit tight after all this but the noise was gone. It's a new chain so I'm going to run it this way for a bit as it will loosen. On my next adjustment, I plan on setting deflection at 1" so it should be dead on.
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