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10-11-2023, 04:25 PM | #1 | |
Join Date: Sep 2023
Location: SWFL
Posts: 30
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Quote:
Sorry for the extremely late reply. Just found the thread lol. Have a 98 suzuki intruder vs800 myself. Clutch lever always gave me problems. Would randomly loose pressure and not fully disengage. Something I did to fix it so it would hold more fluid and be significantly more consistent. Take off the top plate for the master cylinder, zip tie the lever all the way back to the bars. Leave it like that, and just top it off periodically. If you have angled bars, try to keep it fully level. Also found for a roadside temp fix should it give out, tilt the bike onto its right side (not all the way to where it falls) and just pump it a lot. Usually gets the job done for me
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2023 Tao Tao tbr7 (Mainly stock for now) 1998 Suzuki Intruder VS800 (bobbed out) 2021 Sur Ron Lightbee Supermoto (Heavily modified up to 40hp peak) |
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01-11-2023, 12:22 PM | #2 |
Join Date: Jan 2016
Location: Mooresville NC
Posts: 2,038
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my clutch works! my clutch works!
after 2 weeks of tinkering, building and rebuilding both my clutch and slave cylinders, and removing the clutch cover to check out the plates, I FINALLY got it together and working properly. I ended up getting syringes and using them to push fluid in through the SC and backfill the lines up to the MC. Now I can move on to checking the electrical system. One of the carbs is still not working. Guy who I have rebuilding them says the slide is stuck and he's tried just about every trick he knows. I'm waiting for final word, but likely will have to buy a replacement. On a side note....today while looking at a car for my grandson, I noticed some old bikes sitting in the corner of a storage building with lots of dust on them. There was a pair of Moto Guzzi California's. 1997 models, their anniversary models. they were missing a few parts and last time they were plated for the road was 2010. Tanks were rusty but I already have a line on fixing those, right? These might be another candidate for buy/fix/resell. Maybe I've found a fun job for retirement. |
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01-26-2023, 02:23 PM | #3 |
Join Date: Jan 2016
Location: Mooresville NC
Posts: 2,038
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So....after a long wait and having to replace one of the carbs, this is what I found in my email today. I really haven't gotten anything done on the bike the past two weeks due to crappy weather and a cold.
"Carbs are all set and shipping out! Everything came out great. All working nice, clean, and smooth. New float bowl gaskets installed All New orings throughout New air fuel screws, washers and orings. A/F screw are set to 2.5 turns out New float needles and seats installed. float levels are perfect at 8mm. Both were at 4mm. Both new slide diaphragms are in great working condition carbs are bench synchronized choke assemblies have been cleaned, polished and oiled. All working great and smooth now. No adjustments needed." |
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02-01-2023, 09:00 AM | #4 |
Join Date: Jan 2016
Location: Mooresville NC
Posts: 2,038
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carbs are back in place. Right now I'm not happy with the way the clutch is working. it's making a noise when I depress the lever. seems to be coming from the push rod going from the slave cylinder to the clutch basket. I'm going to take it apart once again and see if everything is correct in there.
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02-23-2023, 08:59 AM | #5 |
Join Date: Jan 2016
Location: Mooresville NC
Posts: 2,038
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Hi.....my name is Dave and I'm a slacker.
("Hi Dave") it's been a while since I turned a wrench on the project. between crappy cold and rainy weather and a case of covid, I haven't gotten anything further done on the bike. :( I have to get the fuel lines replaced and then re-install a few electronic pieces that I removed while digging into the left side of the bike. I am also going to take the clutch system apart AGAIN. I am having a weird tick or clunk coming from the system when I engage the clutch lever. it's kinda like the pushrod is moving and then making contact with something before the clutch plates actually separate. I'm going to take everything apart one more time to double check things. I'm also going to bleed the system again, just to be safe. If anyone has any kind of experience with this noise, please let me know. I gotta think it's something stupid cause this entire system is not rocket science and I've had a number of other bikes apart like this before. They were Kawasaki's though. Maybe it's a suzuki thing. :GoneFishin: Anyway...weather is great here now. The goldwing is getting exercise again, and it's comfortable to work in the garage. Just gotta get past this sluggishness from covid. More to come. |
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02-23-2023, 09:46 AM | #6 |
Moderator
Join Date: Jul 2010
Location: Elburn, IL
Posts: 5,801
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Although no covid here, I know the feeling. The Diesel Project and the Bronda have both ground to a halt. There's a possibility that they both may go away if we get the second Ural.
I've gotten pretty good at looking at future projects on FB Marketplace and just saying "No".
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Cheesy ______________________________________ 07 Hi Bird Enduro-Flown the Coop 07 Ural Gear Up 79 Honda CX500 77 VeloSolex 4600 V3 73 VeloSolex 3800 I'm making this up as I go.-Indiana Jones Telling me something 'is for my own good', is a fast way to a fat lip.-Me I don't even care about my own problems, why should I care about yours?-Quote on one of my favorite t-shirts |
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02-24-2023, 02:32 PM | #7 | |
Moderator
Join Date: Jul 2010
Location: Elburn, IL
Posts: 5,801
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Quote:
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Cheesy ______________________________________ 07 Hi Bird Enduro-Flown the Coop 07 Ural Gear Up 79 Honda CX500 77 VeloSolex 4600 V3 73 VeloSolex 3800 I'm making this up as I go.-Indiana Jones Telling me something 'is for my own good', is a fast way to a fat lip.-Me I don't even care about my own problems, why should I care about yours?-Quote on one of my favorite t-shirts |
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02-24-2023, 02:53 PM | #8 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,555
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I'll have to put you on probation until you get more training.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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02-23-2023, 02:10 PM | #11 |
Moderator
Join Date: Jul 2010
Location: Elburn, IL
Posts: 5,801
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I'm getting better.
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Cheesy ______________________________________ 07 Hi Bird Enduro-Flown the Coop 07 Ural Gear Up 79 Honda CX500 77 VeloSolex 4600 V3 73 VeloSolex 3800 I'm making this up as I go.-Indiana Jones Telling me something 'is for my own good', is a fast way to a fat lip.-Me I don't even care about my own problems, why should I care about yours?-Quote on one of my favorite t-shirts |
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02-24-2023, 01:44 PM | #12 |
Moderator
Join Date: Jul 2010
Location: Elburn, IL
Posts: 5,801
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I failed at that one today. Approximately 300 pcs of HO slot car track, 10 controllers, 6 transformers, and a whack of pylons and guardrails for $50. Even though everything said it should work, Blackberry Raceway never did. Plan B.
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Cheesy ______________________________________ 07 Hi Bird Enduro-Flown the Coop 07 Ural Gear Up 79 Honda CX500 77 VeloSolex 4600 V3 73 VeloSolex 3800 I'm making this up as I go.-Indiana Jones Telling me something 'is for my own good', is a fast way to a fat lip.-Me I don't even care about my own problems, why should I care about yours?-Quote on one of my favorite t-shirts |
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02-24-2023, 02:10 PM | #13 |
Moderator
Join Date: Oct 2016
Location: Houma, La.
Posts: 11,555
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Mr. Moderator. Please move this to the appropriate thread. You are way off topic.
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2023 Lifan Lycan 250 Chopper 2023 Venom Evader 2022 Lifan KPX250 2020 Kawasaki Vulcan S 2004 Honda ST 1300 2016 Black Hawk 250 (sold) Keihin PE30 carb,125 main,38 slow.Pod filter,ported & decked head 10:1 CR,Direct Ignition Coil,15/40Sprockets,NGK DPR8EIX-9,De-Cat,Dual Oil Cooler,Digital Cluster 2016 Cazador180 XL 2014 Coolster150 JerryHawk250.com My YouTube Channel |
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03-03-2023, 12:55 PM | #15 |
Join Date: Jan 2016
Location: Mooresville NC
Posts: 2,038
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so I'm going to go to a CT on this GW just like the last one. I had to order it from england and surprisingly, it arrived today. shipping was far quicker than I expected. I'm going to proceed with the tire install, but first.....a spring break trip to South Beach.
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