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Old 03-26-2017, 11:16 PM   #1
TheGageinator   TheGageinator is offline
 
Join Date: Jun 2014
Posts: 142
TheGageinator's Renegade 50cc scooter Log

I have a thread going on my SunL atv, now I'm going to start one on a 2010 Bashan Renegade 50cc moped scooter i just picked up. I got It for $50 non running with a busted clutch and missing belt among a few other issues. The scooter had 2,281 miles when the speedo cable broke.

Initial issues:
Busted clutch
Missing belt
Rear brakes removed
Key switched replaced with toggle switch
No gas cap
Exhaust removed and no gaskets or hardware
Janky bendix
All plastics busted up and cracking at mounting points
No title

I got the scooter running yesterday by cleaning the carb and fuel pump, flushing the fuel tank, and replacing the fuel lines. It runs great at cold start, but when it warms up, it doesn't like WOT and will die on sudden WOT.

Made my first parts order on Amazon : clutch, belt, gas cap, exhaust gasket and hardware.

I'll be posting lots of pictures and videos of the process. Feel free to add any input!


 
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Old 03-26-2017, 11:22 PM   #2
TheGageinator   TheGageinator is offline
 
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Old 03-27-2017, 08:35 PM   #3
TheGageinator   TheGageinator is offline
 
Join Date: Jun 2014
Posts: 142
Went to do a valve adjustment last night, because why not. I have only let the engine run about 3 minutes or so total, but it sounded a little noisey. I pulled the 4 5/16 bolts out of the valve cover and some thing didn't look quite right on the intake rocker.... The lock nut was missing! And the gap was about triple spec. (.05mm)! I started to get really worried.... There is a small nut in the engine somewhere.... Great.... I decided to get a flashlight and look around. To my utter amazement, the lock nut was just inside the timing chain tract on its way to the bottom of the engine!!! It must has literally JUST come off. I couldn't believe it. If I had just run the engine a little longer before, I could have ruined it.
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Old 03-27-2017, 10:07 PM   #4
BlackBike   BlackBike is offline
 
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Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
Nice catch. Then the word around here is to do the adjustment with a COLD engine.
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2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE
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Old 03-29-2017, 12:57 AM   #5
TheGageinator   TheGageinator is offline
 
Join Date: Jun 2014
Posts: 142
Muffler mods. I cut the end of the muffler off and drilled through 2 chambers to gain some flow. It doesn't do any good to drill the first camber, gotta drill through the 2nd also. Made some 1/2inch holes. Re welded the end cap on and buffed out the chrome tip. Sounds awesome.
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File Type: jpg 20170327_175923.jpg (87.7 KB, 141 views)
File Type: jpg 20170327_181049.jpg (94.7 KB, 142 views)
File Type: jpg 20170327_201409.jpg (93.0 KB, 140 views)
File Type: jpg 20170328_170146.jpg (95.3 KB, 138 views)


 
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Old 03-29-2017, 01:02 AM   #6
TheGageinator   TheGageinator is offline
 
Join Date: Jun 2014
Posts: 142
Modified stock muffler sound


 
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50cc moped, 50cc scooter, renegade scooter



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