11-27-2015, 01:43 PM
|
#1 |
|
Join Date: Jul 2013
Location: Türkiye
Posts: 88
|
How To Changing Gear Sensor ( Stuck ) NC250/ZS177
Solving methode for, stuck screw, gear sensor replacement/changing.
Materials : 1. Toilet paper (most important mateial no:1 )  2. Screwdiver (flat) 3. Old metal/wood handle knife 4. Gas / fire cooker 5. Maull / mallet  Gear sensor of nc250/zs177 plastic/abs or idk. , simple cuted with hot metal prensibe ^^  1 . Old knife on cooker stovve on gas fire, heat/roast bit red color is ok. (need 2-3 time)  2. Surgey with laser blade ^^ (use a towel, work safety every time no:1 )  3. Cut it ok, remove need a FLAT screwdiver (gear sensor has O-Ring    4. Most important material life saver, toilet paper on action ^^ (happy sealing hole's ^^ , hygiene rules.. )Mallet helped screw side impact for opened easy(stuck problem of screw.)  5. Old/original has 6. pin (1 neutral) 5. gear, new is ours RX3 sensor. mounted.  
|
|
|
11-27-2015, 02:04 PM
|
#2 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
|
Thanks for sharing the great photos.
 Why did you change the gear indicator? Did you switch from a 5-speed to a 6-speed transmission when you worked on your engine?
__________________
Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience."  Mark Twain2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
|
|
|
11-27-2015, 02:09 PM
|
#3 | |
|
Join Date: Jul 2013
Location: Türkiye
Posts: 88
|
Quote:
Moto has now 6.gear and ours RX3 sensor have 7 pin 7 contact surface in. 1 neutral 6 gear, 6+1 indictor on my speed screen fabricated has 6. gear indicator but sensor 5, now correct 6.th.
Last edited by Co2; 11-27-2015 at 08:32 PM. |
|
|
|
|
11-27-2015, 02:41 PM
|
#4 |
|
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
|
Yes, I remember your engine rebuild project.
However, I didn't know you did it just to get the 6-speed transmission.
__________________
Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
|
|
|
11-29-2015, 01:50 PM
|
#5 |
|
Join Date: Jul 2013
Location: Türkiye
Posts: 88
|
Worked sensor 6th. indicator active now, idk maybe all gear sensor of rx3/nc250's same.
Colours Dominant color / Little line color Neutral : Light Blue / Red 1. Gear : Pink (1 color) 2. Gear : Dark Blue / Red 3. Gear : Green / Black 4. Gear : Yellow / Red 5 .Gear : Yellow (1 color) 6. Gear : White / Blue Speedometer/tachometer different, only for RX3 spare gear sensor colors and gears. Happy end for gear sensor. 
|
|
|
|
11-29-2015, 04:00 PM
|
#6 |
|
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
|
The wiring colors for your dirt bike are very similar, but not exactly the same as those specified by the Colombian Owner's Manual for the AKT Adventour 250.
http://www.chinariders.net/showpost....3&postcount=20 
__________________
Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 |
|
|
|
|
|
 |
|
|
Linear Mode
