Go Back   ChinaRiders Forums > Technical/Performance > Adventure Bikes > Zongshen RX3
Register FAQ Community Calendar Today's Posts Search
Reply
 
Thread Tools Search this Thread Display Modes
Old 06-30-2016, 11:08 AM   #16
2LZ   2LZ is offline
 
2LZ's Avatar
 
Join Date: Mar 2010
Location: Volcano, Ca
Posts: 7,075
I laid my tank sideways on a towel on top of the bike without disconnecting anything but the sending unit to the gauge. Plus, on the right side radiator, I bungeed it forward to hold it out of the way. That helped a little on the dreaded exhaust valves.

The hardest parts I found were the upper radiator mounts behind the hoses and the exhaust valves, just like everyone else.

Good luck! I do mine again in about 100 miles.............
__________________
"Light a fire for a man, and you heat him for a day. Light a man on fire, and you heat him for the rest of his life."

2007 Suzuki DRZ400S (SM convert)
2009 Q Link XP 200
1967 BSA B25 250cc Starfire
2022 Royal Enfield Interceptor 650
2023 Royal Enfield Scram 411
1948 Royal Enfield Model G 350


 
Reply With Quote
Old 06-30-2016, 11:16 AM   #17
BlackBike   BlackBike is offline
 
BlackBike's Avatar
 
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
Quote:
Originally Posted by 2LZ View Post
I laid my tank sideways on a towel on top of the bike without disconnecting anything but the sending unit to the gauge. Plus, on the right side radiator, I bungeed it forward to hold it out of the way. That helped a little on the dreaded exhaust valves.

The hardest parts I found were the upper radiator mounts behind the hoses and the exhaust valves, just like everyone else.

Good luck! I do mine again in about 100 miles.............
Too bad there aren't hinged parts so to speak on the plastics and radiators to make it easy. I know if there is a best way at it, you will find it. I do the same thing going after those hard to get parts. Funny how the service manual says do this but you can always find that trick to cut the job time in half.
__________________
*****************************************
2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE
2017 Suzuki V Strom 650 XT
"We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~


 
Reply With Quote
Old 06-30-2016, 11:27 AM   #18
Juanro   Juanro is offline
 
Juanro's Avatar
 
Join Date: Oct 2015
Posts: 321
Quote:
Originally Posted by BlackBike View Post
And mark the covers front and rear. Just what I've seen posted
Front and rear and up and down. I've drawn a letter with a permanent marker over the edge, partly on the cover and part on the engine, to keep them sorted and aligned.


 
Reply With Quote
Old 06-30-2016, 06:16 PM   #19
dpl096   dpl096 is offline
 
dpl096's Avatar
 
Join Date: Sep 2015
Location: East Central Hellinois
Posts: 1,344
500 mile servicing and valve check completed. Went better than I expected but like I said .. I got my mind right boss. I dont know how many others have run into this but my .003/.076 feeler slid in and out and was snug but not forced. The .004/.102 would not fit at all. As I said the .003/.076 was snug and felt like about what I would have set them at had I adjusted them. I left the alone and will check again at 1000 or 1200 miles. Additionally I changed oil and this time my oil definitely had the odor of fuel in it. As such I followed the lead of a couple of good folks and eliminated my OCS entirely. I removed the factory drain line on the air box and put the drain line from the OCS on it with plug installed. I'm wanting to monitor the output to see what occurs. All in all I enjoyed the job but like most ...completely agree riding the RX3 is a damned sight more fun than this !
Thanx to everyone who has posted tidbits and shortcuts on the valve check..I used several suggestions and believe they made the job much easier than doing it strictly "by the book" on the tutorial.
Attached Images
File Type: jpg OCS.jpg (20.8 KB, 160 views)
__________________
************************************************** ***

" Time you enjoy wasting, is not wasted." - John Lennon

“I predict future happiness for Americans, if they can prevent the government from wasting the labors of the people under the pretense of taking care of them.”
― Thomas Jefferson

"If you don't know where you're going any road will take you there" ....George Harrison song


 
Reply With Quote
Old 06-30-2016, 06:25 PM   #20
BlackBike   BlackBike is offline
 
BlackBike's Avatar
 
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
Does that tube now empty on to the chain?
__________________
*****************************************
2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE
2017 Suzuki V Strom 650 XT
"We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~


 
Reply With Quote
Old 06-30-2016, 06:36 PM   #21
Rodtheviking   Rodtheviking is offline
 
Rodtheviking's Avatar
 
Join Date: Apr 2016
Location: Vancouver, WA
Posts: 67
Interested about the OCS removal... we did 150 miles the other day and both our tubes were completely full. I noticed when we parked them for the day and the garage reeked of gas all of a sudden.
__________________
2016 CSC RX3 Silver


 
Reply With Quote
Old 06-30-2016, 07:09 PM   #22
dpl096   dpl096 is offline
 
dpl096's Avatar
 
Join Date: Sep 2015
Location: East Central Hellinois
Posts: 1,344
Quote:
Originally Posted by BlackBike View Post
Does that tube now empty on to the chain?
No sir ... I left the plug in to see what discharge builds up there. 3Banger did the same and had a small amount of oil build up in it after 500 miles and NO odor of fuel detected.
__________________
************************************************** ***

" Time you enjoy wasting, is not wasted." - John Lennon

“I predict future happiness for Americans, if they can prevent the government from wasting the labors of the people under the pretense of taking care of them.”
― Thomas Jefferson

"If you don't know where you're going any road will take you there" ....George Harrison song


 
Reply With Quote
Old 06-30-2016, 07:13 PM   #23
dpl096   dpl096 is offline
 
dpl096's Avatar
 
Join Date: Sep 2015
Location: East Central Hellinois
Posts: 1,344
Quote:
Originally Posted by Rodtheviking View Post
Interested about the OCS removal... we did 150 miles the other day and both our tubes were completely full. I noticed when we parked them for the day and the garage reeked of gas all of a sudden.
If you check out the last few days of posts at AdventureRider you will see some interesting thoughts and information exchanges in regards to the purpose/usefulness of the OCS. Just strikes me as odd the bike in one of the Zongshen corporate videos did not have the OCS on it. Makes you wonder if it's a CARB or EPA related apparatus for emissions. I'm going to run it this way until my next servicing and see how it goes.
__________________
************************************************** ***

" Time you enjoy wasting, is not wasted." - John Lennon

“I predict future happiness for Americans, if they can prevent the government from wasting the labors of the people under the pretense of taking care of them.”
― Thomas Jefferson

"If you don't know where you're going any road will take you there" ....George Harrison song


 
Reply With Quote
Old 06-30-2016, 07:24 PM   #24
BlackBike   BlackBike is offline
 
BlackBike's Avatar
 
Join Date: Feb 2016
Location: George West, Texas
Posts: 4,097
Forgive the dumb question but if it is capped on the end, what keeps the condensation from sloshing back into the crankcase. I guess that's the point, to burn it up in the case
Don't waste time on this, I just need to review those old posts
__________________
*****************************************
2015 Bashan"Blaze" BS250GY-31 (DB-07K-250) GONE
2017 Suzuki V Strom 650 XT
"We are all born ignorant, but one must work hard to remain stupid." ~Benjamin Franklin~


 
Reply With Quote
Old 06-30-2016, 07:35 PM   #25
dpl096   dpl096 is offline
 
dpl096's Avatar
 
Join Date: Sep 2015
Location: East Central Hellinois
Posts: 1,344
Quote:
Originally Posted by BlackBike View Post
Forgive the dumb question but if it is capped on the end, what keeps the condensation from sloshing back into the crankcase. I guess that's the point, to burn it up in the case
Don't waste time on this, I just need to review those old posts
Not a dumb question at all BB... I've pondered the same thing. There "should" be minimal residue build up in the drain line. 3banger collected 6ml of oil in his drain line after 500 miles. That's 0.0126803 of a pint ... some folks are getting that in a single ride with the OCS on.. Im just a shade tree wrench turner in Hellinois but the "science" of pumping the gaseous fumes coming out of the crankcase back into the intake to be burnt up in combustion makes more sense then allowing it to condensate in an OCS where some can drain back into the crankcase contaminating the oil .... I'll check my plug on a very regular basis to see if there is a drastic change in the firing/combustion but I'm thinking that via the O2 sensors the ECU should compensate for the returned gases. I may very well be off my nut here but I'm gonna give it a whirl.
__________________
************************************************** ***

" Time you enjoy wasting, is not wasted." - John Lennon

“I predict future happiness for Americans, if they can prevent the government from wasting the labors of the people under the pretense of taking care of them.”
― Thomas Jefferson

"If you don't know where you're going any road will take you there" ....George Harrison song


 
Reply With Quote
Old 06-30-2016, 11:17 PM   #26
Rodtheviking   Rodtheviking is offline
 
Rodtheviking's Avatar
 
Join Date: Apr 2016
Location: Vancouver, WA
Posts: 67
Found the thread on AdventureRider, thank you.
__________________
2016 CSC RX3 Silver


 
Reply With Quote
Old 07-01-2016, 01:43 PM   #27
dpl096   dpl096 is offline
 
dpl096's Avatar
 
Join Date: Sep 2015
Location: East Central Hellinois
Posts: 1,344
I took the bike for a 30 mile spin this morning and was pleased in the smoother shifting with the Quicksilver 20W-50 Full Syn Motorcycle Oil. Now for a 500 mile test to be sure.
__________________
************************************************** ***

" Time you enjoy wasting, is not wasted." - John Lennon

“I predict future happiness for Americans, if they can prevent the government from wasting the labors of the people under the pretense of taking care of them.”
― Thomas Jefferson

"If you don't know where you're going any road will take you there" ....George Harrison song


 
Reply With Quote
Old 07-01-2016, 06:05 PM   #28
CSaddict   CSaddict is offline
 
CSaddict's Avatar
 
Join Date: Dec 2015
Posts: 200
If you plug the ocs how is the crank case relieving pressure?
__________________
2016 CSC RX3 Ginger Edition
Check out my blog here:
https://www.facebook.com/My-CSC-Zong...0302595973417/


 
Reply With Quote
Old 07-01-2016, 06:10 PM   #29
Rodtheviking   Rodtheviking is offline
 
Rodtheviking's Avatar
 
Join Date: Apr 2016
Location: Vancouver, WA
Posts: 67
From what I can see you just remove the little canister thingy and run the tube from the air box right to the crank case.
__________________
2016 CSC RX3 Silver


 
Reply With Quote
Old 07-01-2016, 06:13 PM   #30
CSaddict   CSaddict is offline
 
CSaddict's Avatar
 
Join Date: Dec 2015
Posts: 200
Not sure how that is beneficial due to the oil vapor lowering the octane. That won't stop the blow by from contaminating the oil.
__________________
2016 CSC RX3 Ginger Edition
Check out my blog here:
https://www.facebook.com/My-CSC-Zong...0302595973417/


 
Reply With Quote
Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 04:06 AM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.