Go Back   ChinaRiders Forums > Technical/Performance > Everything Else
Register FAQ Community Calendar Today's Posts Search
Reply
 
Thread Tools Search this Thread Display Modes
Old 12-15-2013, 06:05 PM   #16
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
I ordered up a new variator with 10gram sliders, yellow 1500lb torque spring, and a new bando belt.

Noticed the clip on the master link is missing. I think its #50 chain. Might be 530. It is double row. I am going to try and get the sprockets aligned better too. I think a bushing is missing or not installed correctly on the chain adjustment. Engine is only held by one bolt at the top by the starter and then the chain adjustment bolt at the rear.
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-15-2013, 06:10 PM   #17
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
You are a lucky man to have such beautiful little helpers.
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-15-2013, 08:31 PM   #18
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
They are learning. Emilie used the impact and took the pulleys off. Lily used it on the rear wheel. We took apart the seatbelt buckles and were able to repair those. Now we just have to wait on some parts. Suppose we can change engine oil and final drive oil. I have not found where to put oil or grease in the reverse box yet.
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-15-2013, 09:04 PM   #19
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
Some more pics.

You can see where the belt was stuck on the clutch pulley. Stopped it should have been all the way to the outside.

Also a pic of the variator and broken bits. I only found one of the plastic ramp plate sliders. Rollers didn't look too bad. I don't think this has many hours on it.

I got a pic of the nut and some broken bits that were hidden behind the clutch. We took the clutch apart in preparation for the yellow torque spring. Torque spring will allow faster downshift and betting pulling power. Need that for sled pulling.

New variator is a "performance" unit with 10 gram sliders. I think the stock rollers are 14 gram. This will allow the engine to rev higher before engaging.

This setup will give us some great acceleration with sacrificed top speed. Top speed is not that important for our yard. I had the opposite for the Honda Elite.
http://www.ebay.com/itm/151126577485...84.m1439.l2649

http://www.ebay.com/itm/321234256105...84.m1439.l2649
Attached Images
File Type: jpg PC150056.jpg (86.9 KB, 256 views)
File Type: jpg PC150058.jpg (89.8 KB, 242 views)
File Type: jpg PC150065.jpg (86.1 KB, 262 views)
File Type: jpg PC150063.jpg (90.2 KB, 260 views)
File Type: jpg PC150069.jpg (89.2 KB, 346 views)
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-15-2013, 10:27 PM   #20
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
I never thought about it before, but you can't see grease under red fingernails.


__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-15-2013, 10:39 PM   #21
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
Quote:
Originally Posted by SpudRider View Post
I never thought about it before, but you can't see grease under red fingernails.



She is not afraid of grease either.
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-15-2013, 10:45 PM   #22
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-15-2013, 11:06 PM   #23
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
Slideshow

http://s39.photobucket.com/user/kato...0Z2150%20Buggy
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-15-2013, 11:19 PM   #24
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
Thanks for posting the link to the great photos! It appears Buford has delegated some of his lesser supervisory duties to Mister Fluffy.



__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-16-2013, 12:37 AM   #25
Weldangrind   Weldangrind is offline
 
Weldangrind's Avatar
 
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
I've read that sliders are the way to go. Combined with the yellow torque spring, it should be a fun machine.

It would be even more fun with a 180cc BBK.
__________________
Weldangrind

"I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer


 
Reply With Quote
Old 12-16-2013, 10:43 AM   #26
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
Mr Fluff has the job of sniffing shop rags and keeping seats warm.

Scrappy dog has a 200cc GY6 replacement buggy engine. The current engine is the not as common 2 bolt valve cover meaning that the go fast parts are not as easy to find. I think with the CVT mods we will have more than enough power. The engine runs fine with no smoke. Started in the cold.
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-16-2013, 03:18 PM   #27
SpudRider   SpudRider is offline
 
SpudRider's Avatar
 
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
Quote:
Originally Posted by katoranger View Post
Mr Fluff has the job of sniffing shop rags and keeping seats warm...
Everyone has a job in your household. Buford is wise to delegate some of his supervisory burdens.



__________________
Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
Reply With Quote
Old 12-16-2013, 07:09 PM   #28
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
I grabbed the stock rollers and weighed them. 14 grams each. I think the 10 gram sliders will make it wake up.

Parts are looking like a Thursday arrival. Don't think we will get a chance to ride it before we leave for Minnesota.
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-17-2013, 08:17 AM   #29
katoranger   katoranger is offline
 
katoranger's Avatar
 
Join Date: May 2007
Location: Altamont, Kansas
Posts: 15,103
Getting ready for school. Little Elise has her favorite boots on.
Attached Images
File Type: jpg PC170077.jpg (86.0 KB, 255 views)
__________________
You meet the nicest people on a Honda Clone.


 
Reply With Quote
Old 12-17-2013, 10:30 AM   #30
Weldangrind   Weldangrind is offline
 
Weldangrind's Avatar
 
Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
You're a blessed man, Allen.
__________________
Weldangrind

"I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer


 
Reply With Quote
Reply



Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 08:35 PM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.