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Old 10-23-2015, 12:21 AM   #16
SpudRider   SpudRider is offline
 
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Have you examined all the hoses and connections for leaks?
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2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-23-2015, 12:23 AM   #17
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by pepelepua View Post
Today I refilled with the funel and hose, very easy job.
I put around 300 cc.
By the way, which are the minimum and maximum marks?
The coolant overflow bottle has MIN and MAX markings on both the front, and the engine side of the bottle. The MIN marking is near the bottom, and indicates the proper level of coolant when the engine is cold. The MAX marking is near the top, and indicates the proper level of coolant when the engine is hot.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-23-2015, 11:48 AM   #18
pepelepua   pepelepua is offline
 
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Quote:
Originally Posted by SpudRider View Post
Have you examined all the hoses and connections for leaks?
Sure, not visible leaks nor smell of coolant.
After refilling I let it idle until fans started and nothing visible came out.
I´m planning a 300 km ride tomorrow so let´s see what happens
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Old 10-23-2015, 12:17 PM   #19
Inroads   Inroads is offline
 
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My Overflow bottle is below the low mark which would now make the 3rd time
I have topped it and the radiator off.
I'm thinking something else besides filling the void from the factory is in play now.
I have no visible leaks and have 2,500 miles.


 
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Old 10-23-2015, 12:18 PM   #20
detours   detours is offline
 
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I had to refill mine three times, but it's stable now
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2015 CSC red RX3 with 19" front wheel, Shinko 804/805, skid plate, tall seat, 13T/45T sprockets, progressive shock, Winyoochanok windshield, GENSSI LED headlight, SW-Motech tankbag, Shorai Lithium battery
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Old 10-23-2015, 01:18 PM   #21
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OK,could be just a big void.I will now see what happens.
Could this be what was thinning my oil out ?
And causing my excess contaminant level ?
The possibilities are remote but possible I guess.


 
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Old 10-23-2015, 03:43 PM   #22
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Inroads View Post
My Overflow bottle is below the low mark which would now make the 3rd time
I have topped it and the radiator off.
I'm thinking something else besides filling the void from the factory is in play now.
I have no visible leaks and have 2,500 miles.
I had to refill my overflow bottle more than three times before the coolant level stabilized. My RX3 had a large air void in the left radiator.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-23-2015, 03:47 PM   #23
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Inroads View Post
OK,could be just a big void.I will now see what happens.
Could this be what was thinning my oil out ?
And causing my excess contaminant level ?
The possibilities are remote but possible I guess.
With the engine running, examine all hose and connections for leaks.

Coolant can only enter the crankcase if the seal on the water pump fails. Beneath the water pump, there is a small hole, less than 1mm in diameter. If the seal on the water pump has failed, you will see coolant leaking from that small hole. If the inspection hole is not leaking coolant, your water seal is good, and coolant is not entering the crankcase.

As with myself, I strongly suspect you have a large air void in the left radiator.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-23-2015, 06:36 PM   #24
Lee R   Lee R is offline
 
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Mine also did this in the first 500 miles.

I picked up a funnel with a long narrow flexy hose for about 4 dollars and fed it from the top down into the overflow bottle. Worked perfect and super easy to refill.


 
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Old 10-23-2015, 07:02 PM   #25
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They have the funnels with the flexy hoses and a built in filter screen at Dollar Tree for $1.00 if you have Dollar Tree in your town.


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Old 10-24-2015, 01:51 AM   #26
SpudRider   SpudRider is offline
 
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Originally Posted by Adjuster View Post
They have the funnels with the flexy hoses and a built in filter screen at Dollar Tree for $1.00 if you have Dollar Tree in your town.


/
Thanks for the good tip. I will have to look for them the next time I am in the Dollar Tree. I don't see them on the website.
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"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-24-2015, 02:04 AM   #27
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I also checked the website and didn't see them but I have personally bought the funnel with the flex hose at my local Dollar Tree. They are black in color and were located in their little tool/automotive section.


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Old 10-24-2015, 02:14 AM   #28
SpudRider   SpudRider is offline
 
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Quote:
Originally Posted by Adjuster View Post
I also checked the website and didn't see them but I have personally bought the funnel with the flex hose at my local Dollar Tree. They are black in color and were located in their little tool/automotive section.


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Thank you. I am going to get one the next time I visit Dollar Tree.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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Old 10-24-2015, 01:11 PM   #29
Weldangrind   Weldangrind is offline
 
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Quote:
Originally Posted by SpudRider View Post
Coolant can only enter the crankcase if the seal on the water pump fails.
Theoretically, coolant could also enter the crankcase if the head gasket failed. Just a theory. No one has reported head gasket issues on an RX3, so that's a long shot.
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Old 10-24-2015, 09:46 PM   #30
SpudRider   SpudRider is offline
 
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Of course, you are correct. Coolant can certainly enter the crankcase if the head gasket fails. I don't hear of that happening very often with motorcycles, and I think it usually happens immediately after an engine rebuild, when the gasket is defective upon installation.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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