04-27-2017, 04:49 AM | #11 |
Join Date: Jul 2008
Location: Idaho
Posts: 25,054
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Installation of RX3 Engine in Motorcycle
Install Engine in Motorcycle Place Hydraulic jack under Engine Raise engine into frame Install swingarm bolt Install both bolts at rear of engine Install upper bolts connecting rocker cover to engine frame Install the two bolts connecting the intake manifold to the cylinder head Install Clutch Cable, Shift Lever and Hoses from Engine Install Clutch Cable to Left Crankcase Cover Install the Oil Contaminant Separator (OCS) on Engine Install Shift Lever Install Electrical Connections to Engine Connect power wire to starter motor Connect Ground Wire Connect stator and pickup coil wires Connect gear indicator wire Install MAP/MAT Sensor to Intake Manifold Install Ignition Coil to Frame Install Spark Plug Boot onto Spark Plug Install Left Radiator Install upper hose from Thermostat Housing Connect fan electrical wire to wiring harness Install Right Radiator Install lower hose from water pump on right radiator Install upper hose to right radiator Connect fan electrical wire to wiring harness Install hose from Thermostat Housing to Cylinder Head Fill radiators with coolant Install Exhaust Header and Perimeter Engine Bracket Install lower engine bolt of perimeter engine bracket Install Radiator Mounting Wings and both top bolts of perimeter engine bracket Install two bolts on rear of perimeter engine bracket Install upper engine bolt of perimeter engine bracket Install Exhaust Header Install both bolts for both radiators Install rear brake pedal Connect wires for auxiliary lights on perimeter engine bracket Install Fuel Tank Install fuel tank Install upper engine guard and connect wires to auxiliary lights Install fuel tank fairings Install plastic side covers Install main saddle Install pillion saddle Install Progressive Shock Linkage and Rear Tire Remove Swingarm Bolt Install shock link on engine frame Install Drive Chain on Counter Shaft, and install Swingarm Install the shock absorber into the frame with the upper bolt Install the rocker arm onto the swingarm, and torque bolt to 38 foot-pounds Install Lower Shock Bolt into rocker arm, and torque to 33 foot-pounds Install rear bolt to link/dogbone, and torque to 38 foot-pounds Install rear brake caliper onto swingarm Install Rear Wheel Replace Motor Oil and Engine Coolant Install Engine Coolant Fill Engine with 1.7 Quarts of Motor Oil
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Spud "Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain 2015 Zongshen ZS250GY-3 (RX3) 2006 Zongshen ZS200GY-2 (Sierra 200) 2005 Honda XR650L 2004 Honda CRF250X 1998 Kawasaki KDX220 Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894 Last edited by SpudRider; 04-29-2017 at 12:53 PM. |
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