2004 Zs200gy-a top end rebuild (parts)

Plukey · 10-20-2018, 02:00 PM

I’ve decided to do a rebuild no major issues, I’m the third owner and just wanted a pc of mind. I’ve got the top end disassembled and been searching online for head gasket kits. I also would like to throw in new rings and a clutch while it’s apart. I live in the states and I’m having trouble finding what I need. The engine stamp says zs169fml any suggestions?

humanbeing · 10-20-2018, 06:12 PM

69mm is a pain to find while 63.5 https://item.taobao.com/item.htm?id=39517848641 (spec as Honda) is easier...
Last option: taobao http://chinariders.net/showthread.php?t=14466
https://item.taobao.com/item.htm?id=36744024764
Lots of time just change the fraction plates will get it into workable condition again
https://item.taobao.com/item.htm?id=39176366379
https://item.taobao.com/item.htm?id=39478351810
https://item.taobao.com/item.htm?id=39837275401
What's the timing chain's condition? Those 102L are hard to find http://www.chinariders.net/showthread.php?p=193779

Plukey · 10-21-2018, 01:08 PM

I put it roughly back together nothing’s Tightened down, I have the mark on T and the two lines leveled, lobes are facing down...am I missing anything?

Plukey · 10-21-2018, 01:14 PM

Lobes are facing down

10-20-2018, 06:12 PM	#2
humanbeing Join Date: Mar 2008 Posts: 2,436	69mm is a pain to find while 63.5 https://item.taobao.com/item.htm?id=39517848641 (spec as Honda) is easier... Last option: taobao http://chinariders.net/showthread.php?t=14466 https://item.taobao.com/item.htm?id=36744024764 Lots of time just change the fraction plates will get it into workable condition again https://item.taobao.com/item.htm?id=39176366379 https://item.taobao.com/item.htm?id=39478351810 https://item.taobao.com/item.htm?id=39837275401 What's the timing chain's condition? Those 102L are hard to find http://www.chinariders.net/showthread.php?p=193779 __________________ Last edited by humanbeing; 10-20-2018 at 06:52 PM.
	0