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The local steel shop I deal with has square tube corners that are reasonably priced. The idea is that you can use square tube to build your nerf bars and have round corners. I haven't tried them yet, but I'm sure they would be easy to weld.
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Weldangrind
"I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer
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