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Old 07-29-2015, 12:02 AM   #3976
SpudRider   SpudRider is offline
 
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Join Date: Jul 2008
Location: Idaho
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Quote:
Originally Posted by Adjuster View Post
Disassemble the switch. Should be an easy repair. Usually a piece of spring steel inside applying pressure to a ball bearing that clicks in and out of place for the detent. Be careful as there will be a spring under the ball bearing and you don't want to loose any of the small parts. Bend whatever you need to make the switch work better then smear it all with dielectric grease and you will never have a problem again.

Again be very careful of small parts under spring pressure.

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Quote:
Originally Posted by NoVa Rider View Post
Good suggestion on repairing the switch, Adjuster. I take it you checked yours and determined that it can't get stalled in a "dead" position? If that's the case, I may contact CSC about a new switch. It is supposed to be under warranty.
That is good general advice, but I don't believe Adjuster owns an RX3.

Yes, the switch can easily get stalled in a 'dead' position. In fact, my light switch used to stall in a 'dead' position. Then the low beam would not work. Finally, the light switch would not work for either beam in any position.

I took the switch apart, and it is not designed in such a way so it can be repaired. Therefore, I cleaned the switch, and applied dielectric grease to the contacts, but it was dead.

I contacted CSC, and they sent me a new switch. CSC has excellent customer service, which is unparalleled in the world of Chinese motorcycles, and excellent for bikes from any country of origin.

I removed the slide switch which controls the headlights from the old switchgear, and I installed a nice toggle switch, instead. I will post a thread on that repair this evening, and leave a link in this thread.
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Spud

"Never argue with an idiot. He will drag you down to his level, and beat you with experience." Mark Twain

2015 Zongshen ZS250GY-3 (RX3)
2006 Zongshen ZS200GY-2 (Sierra 200)
2005 Honda XR650L
2004 Honda CRF250X
1998 Kawasaki KDX220

Mods made to my Zongshen ZS200GY-2: http://www.chinariders.net/showthread.php?t=6894


 
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