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Old 06-04-2023, 09:30 PM   #10
Thumper   Thumper is offline
 
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Join Date: Feb 2021
Location: Kansas City
Posts: 2,346
Quote:
Originally Posted by kp250 View Post
Thumper,

Did you open the starter from the left side of the bike? or do I need to take the entire starter out and try to pull it all apart?
I don't know exactly for your engine, BUT, disconnect the big-assed THICK 12V start input from the starter housing first (other end is connected to the solenoid output!).

On mine, I think they are 10mm bolts to remove the starter. They just hold it onto the engine casing. Once out, remove the long bolts holding the starter together, end to end. Be careful, and remember how to reassemble (photo might be a good idea). Look for any black/burn marks inside (if it is a ground fault), and modify as needed... As I mentioned, lubricate it on the bushings on each end before final assembly. Good luck.
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-2022 5 speed Templar X Orange, OEM 51T rear sprocket, 14T front sprocket
-NOS 2020 KTM 250SX (2-stroke motocross), less than 10 hours on it


 
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