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Old 11-23-2022, 06:25 PM   #57
Texas Pete   Texas Pete is offline
 
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Join Date: Nov 2022
Location: Dallas TX
Posts: 578
Coming to final stretch of personal pdi and final assembly

I spent today doing the remaining bolt torquing, especially everything needing a sparing drop of red thread locker.


I got just about everything touched now. The only things I have not touch are few bolts inaccessible to the digital torque adapter AND when putting on wrenches were "bloody tight" from the factory.


I also did not touch the engine mount bolts. They have red ink witness marks on them so I will just watch them as part of my pre-ride routine.


Everything is now just about done:
  • Final Adjustments to Mirrors for maximum horizontal extension.
  • Final Adjustments to Clutch lever, positioning and slack. I now have the friction zone dialed in exactly half in/half out of the clutch lever pull exactly where I want it.
  • Final Adjustments to the Front Brake Hand Lever
  • Final Adjustments to the Rear Brake Foot Lever
  • Final Adjustements to the Idle Speed
  • Final Adjustements to the Air Pilot Screw used by the Idle/Low Speed Jet.
Still to be done:
  • Install replacement side plastic to address shipping damage.
  • Install reaplacement side plastic sticker to address shipping damage.
  • Tidy rear lights wiring under the rear wheel guard.
  • Adjust (or not, new China chain will stretch a lot in the beginning) the Chain Tension.
  • Ride the bike and do suspension adjustements (waiting on insurance).
  • Get State Inspection (waiting on insurance).
  • Get bike registered and plated (waiting on insurance).
  • Peel the stickers covers and ride!
Future to be done:
  • Remove Tires
  • Remove Rim Locks
  • Install Rim Lock Caps
  • Reinstall Tires
  • Balance Front & Rear Tires
  • Install New Sprocket
  • Install New Chain
Future orders (waiting on start of AliExpress Black Friday sale):
  • Inductive Hour Meter
  • Cable Lubrication Tool

Putting her to bed for now. Will continue through the ever dwindling todo list another day.


Name:  Final Build Need Rear Guard Wiring Cleanup and Sticker Peel Side Profile View.jpg
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Here I have the charger and battery tender on which is a end of day routine. After running the engine I notice that the charger displays the battery voltage and its overchared/high charged. The tender will typically bring down the 14+ volts down to 13.6 for float / tender in Winter mode and keep it there. This should get me double the life out of the batteries.


I have not looked up getting a replacement battery yet. Keeping the battery hooked up to the charger it has always had excellent condition and cold cranking ability.


Name:  Final Build Need Rear Guard Wiring Cleanup and Sticker Peel Battery Charger.jpg
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__________________
2022 1/2 Templar X 250
- 6 gear model
- 13 Front / 40 Rear Sprockets
- #42 / #120 Jets
- 1mm thick nitrile O-ring needle shim (removed)
- Kenda K761 Dual Sport Tires
- Sedona Standard Thickness Inner Tubes
- Stock OEM battery, carburetor, spark plug still going strong
- https://youtu.be/dhAYEKH-jFQ

  1. Texas Pete's Templar X 250 Torque Specifications Sheet
  2. Texas Pete's Engine Displacement Calculator
  3. Texas Pete's Tire and Rim Compatibility



Last edited by Texas Pete; 11-23-2022 at 07:11 PM.
 
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