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Well I know this is a little old but my fuel gauge woes still haunt me. I did get a digital cluster and all seemed well but today it started reading empty when it wasn't (about 1/4 tank). I filled it up and still reading empty. I'm going to check the wiring from the sending unit to the cluster and if all is good then I'm going to replace the sending unit with one from CSC like pcspecialist did and see if that fixes it. If it's not wiring then it has to be either a bad/flaky rheostat on the stock sending unit or faulty gauge cluster and I'm betting on the rheostat if the wiring is good. I'll try to remember to keep you posted on what fixes it.
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