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Old 06-18-2013, 12:54 AM   #2
Weldangrind   Weldangrind is offline
 
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Join Date: Mar 2009
Location: Sardis, BC, Canada
Posts: 25,977
So many questions!

Before we begin, what is the actual displacement of your pushrod motor? Are you limited by displacement in your racing class?

This is the carb I like for 200 / 230 China motors: http://www.ebay.com/itm/Carburetor-C...4979d6&vxp=mtr I jet them with a 112 main and 27 slow at sea level for a 200, 115 / 30 for a 230.

This is the intake tube I have on my atv: http://www.ebay.com/itm/30MM-MANIFOL...fb51b8&vxp=mtr Not sure if it costs any power, but I doubt it. The air and fuel are happily sucked uphill by engine vacuum.

The clutch isn't normally that difficult; certainly no more than an average CG125. If you can't find a mechanical problem, perhaps this would help: http://www.ebay.ca/itm/Chrome-Hydrau...4c0632&vxp=mtr

You're using a 17 tooth countershaft sprocket and a 24 tooth rear sprocket? I can't believe that little motor can use such tall gearing. I figured that 40 teeth would be the outer limit for a rear sprocket.

I would certainly try a racing CDI, or even a programmable unit.

I've never messed with timing. I would focus on smoothing the intake port and polishing the exhaust port first.
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Weldangrind

"I figure I'm well-prepared for coping with a bike that comes from the factory with unresolved issues and that rewards the self-reliant owner." - Buccaneer


 
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